RV Keyless Entry Door Lock Problems? Try this quick fix!

Do you have one of those groovy RV keyless entry door locks on your rig? Our Genesis Supreme toy hauler came with one, and we weren’t sure we’d like it until we started using it. Then we loved it! But after a while it started having problems and acting up.

RV Keyless Entry Door Lock Repair & Quick Fix

The way these keyless entry door locks work is you punch in a secret code on the keypad and then it sings a little jingle. When you are unlocking the door, the notes in the tune ascend to a higher pitch. When you are locking it, the notes descend to a lower pitch. Kinda makes sense for opening and locking the door. Sing up and it opens, sing down and it locks.

One day when we went to unlock the door, the tune wasn’t so friendly — it made a nasty noise with two notes. Right after the nasty tune it made the sound of locking the door…but we were unlocking it!

RV keyless entry door lock

An RV keyless entry door lock is awesome — until it starts acting up!

For the next few months, every time we locked or unlocked the door we heard the nasty error message tune followed by the opposite sound for what we were doing. Unlocking the door gave the sound of locking the door, and locking it gave the sound of unlocking the door.

Every time we locked and unlocked the rig, we each thought, “We’ve gotta look up these weird sounds in the manual!” But we never did. The door still locked and unlocked, it just made weird noises. We lived with it.

RV keyless entry door lock

You enter the code and then press the “lock” or “unlock” button. It’s magic!

RV Keyless entry door lock

Finally, the other day, Mark decided enough was enough, and he opened up the battery compartment on the back side of the keyless entry keypad (on the inside of the entry door).

Back of RV keyless entry door lock

The battery compartment is accessed by removing these two screws.

The problem was immediately obvious: the batteries had leaked battery juice all over the place and they were dying a slow death.

Insides of an RV keyless entry door lock

Mark removed the cover and saw dried white fluid from the batteries.

Leaky Duracell AA batteries from an RV keyless entry door lock

The batteries were covered with yuck.

He cleaned out the little compartment that holds the batteries, put in a new set of four AA batteries, and POOF! The RV keyless entry door lock worked like a charm. No error code tune, and the locking and unlocking sounds matched what we were doing.

Duracell AA Batteries

So, if you have an RV keyless entry door lock on your rig, and it starts making unexpected sounds when you lock and unlock the door, you might need new batteries. Take the cover off the keypad and check them out. And keep some spare AA batteries on hand!

Subscribe
Never miss a post — it’s free!

We had battery problems on our sailboat in Mexico too:

If you are intrigued by locks and keys, check out this incredible YouTube channel:

Other RV Tips:

Our most recent posts:

More of our Latest Posts are in the MENU.   New to this site? Visit RVers Start Here to find where we keep all the good stuff and check out our GEAR STORE!!

RV Solar Upgrade with Renogy and Go Power !

We recently did an RV solar upgrade project that proved to be both easy and cheap. We spent just $480 to jump from 190 watts of power to 570 watts, more than enough for our boondocking off-the-grid RV lifestyle, and it took less than three hours to install. What a great bang for the buck!

RV Solar Upgrade - CHEAP & EASY with Go Power + Renogy

.

Our Genesis Supreme 28CRT fifth wheel toy hauler came with a small factory-installed Go Power RV solar power system that included a single 190 watt solar panel, a 1500 watt pure sine wave inverter and a 30 amp PWM solar charge controller connected to four dealer-installed Group 24 12-volt wet cell batteries with a capacity of 280 amp-hours.

Factory-installed RV solar power systems like this one are now a common option on many new RVs, and Go Power (a subsidiary of Dometic) is often the brand that RV manufacturers use.

Although none of the components in the system are “best of breed,” the Go Power system worked fine for us as we boondocked every night for four months last summer. As the months wore on towards the Fall (and away from the summer solistice), however, the batteries struggled more and more each day to reach full charge. In the last few weeks in late August and September they never did.

Fortunately, the Go Power 30 amp solar charge controller that came with this system can handle up to 600 watts of solar panels, so an RV solar upgrade was possible without replacing the charge controller!

As we contemplated doing an RV solar upgrade all last summer, the debate was: do we ditch the whole factory installed system and replace it with top of the line components or do we simply add some more panels to the existing system?

 

How much solar power do you really need when you live in an RV?

Answering that question is really important because it’s incredibly easy to end up installing a far bigger and fancier system than you actually need after hearing people discussing their mammoth systems around the campfire.

Just because a friend has a huge system doesn’t mean it will make sense for you to break the bank to install one too!

How big an RV solar power system you need depends entirely on how much power you use in your day-to-day RV lifestyle and how often your boondock.

We boondock every night, but we don’t use much power. Also, since we are now seasonal travelers instead of the full-timers as we used to be, we travel primarily in the summertime when the sun is high in the sky at a good angle for the solar panels and the days are long, allowing the solar panels to work for a few extra hours.

Our primary power use is our two laptops (which we use a lot), the water pump, and the interior lights for an hour at night (we go to bed early). We don’t watch TV and we rarely use the microwave or hair dryer.

Running the air conditioning on battery power is not possible for any but the most massive RV solar power charging systems and battery banks, so it’s not part of the equation for most people. We rely on the generator for running our a/c.

With our traveling lifestyle of minimal power use, we happily lived on 480 watts and 555 watts in our trailer and sailboat respectivlely for 13 years. That was plenty of power for us except in the dead of winter when the sun was low in the sky (poor angle to the solar panels) and the days were short.

RV solar panel installation using Go Power and Renogy panels

Our toy hauler had one factory installed solar panel (center).
An easy RV solar upgrade with two more panels tripled our battery charging capacity!

When we did those installations in 2008 and 2010, they were considered to be sizable for a boat or an RV. Seeing a rig with 1,000 watts on the roof in those days made everyone’s head turn while they mouthed the word, “WOW!”

However, by today’s standards, we had small systems on both our RV and sailboat! The third owner of our boat Groovy upgraded the solar panels to 930 total watts instead of the original 555 watts.

Last year, we met a full-timing family who had 3,500 watts of solar power on the roof of their 44′ toy hauler. They also had two huge Victron solar charge controllers (the panels were wired in two separate arrays) and they had a massive bank of lithium-ion batteries in the basement.

They could run their air conditioning on battery power all day and they had a full-size residential refrigerator to boot. They liked to keep their TV on all day long and the kids spent hours watching videos on their iPads. The kids also did homework on their laptops and everyone in the family had had phones and laptops to charge. They also had several internet access devices that gave them a total of 500 GB of data each month. They used it all and sometimes fell a little short by month’s end!

So, the size of the system you need depends entirely on how you live your RV lifestyle.

We knew when we bought our toy hauler last year that 190 watts wouldn’t be enough for us long term, but we didn’t have time to fuss with and do an RV solar upgrade before starting our summer journey. We were also curious to see how it performed right from the factory.

The solar charge controller is a lower end PWM unit (Pulse Width Modulation) rather an MPPT (Maximum Power Point Tracker) type of controller that eeks out more power from the panels. We wondered if the system would work at all. We were pleasantly surprised that it worked quite well and did the job all summer long, although our batteries did get down to 11.9 or 12.0 volts on quite a few colder mornings at summer’s end, much lower than we’ve ever seen our house batteries before.

Go Power 30 amp PWM solar charge controller

Go Power 30 amp PWM solar charge controller mounted on a wall inside the rig.

Ultimately, we decided the simplest and most stress-free RV solar upgrade we could do would be to add more solar panels and leave all the other components alone.

RV Solar Upgrade – Adding New Solar Panels – Wired in Parallel or in Series?

The Go Power solar panel that came with the rig is a 12 volt 190 watt panel. Although the Go Power 30 amp solar charge controller can handle 600 watts of power coming from the panels, it is unable to operate on anything but 12 volts. Fancier charge controllers can work with the panels at 24, 36 or 48 volts and then step down the voltage to 12 volts to charge the batteries.

This limitation meant we didn’t have the option of using 24 volt panels which are generally cheaper per watt. Also, it meant that the new panels would have to be wired in parallel with the existing panel to keep them all at 12 volts rather than having the option of wiring them in series because it would put the solar array at 36 volts.

As a side note, even though we didn’t have a choice in this case, the decision whether to wire the solar panels in parallel versus in series is a matter of how much shade the panels might encounter and how long the cable runs will be versus the guage of the wire.

When solar panels are wired in series, if one panel gets shaded, all the panels reduce their power output dramatically. Also, the voltage of the panels is cumulative while the current stays the same. That is, three 12-volt panels will be at 36 volts but the current running in the wires will be the nominal current of a single panel, for instance, 10 amps.

When solar panels are wired in parallel, if one panel gets shaded, the others continue to produce power at their normal rate. So, in a three panel array, if one panel drops out you still get 2/3 of the power because the other two panels are still working. Also, the voltage of the panels remains the same but the current is cumulative. That is, three 12-volt panels will be at 12 volts but the current will be additive, or 30 amps.

The more current there is in a wire, the shorter that wire has to be before some of the current dissipates as heat, leaving you less current for charging the batteries. A heavier guage wire will retain more current over a longer distance, but it is harder to work with during the installation and it is more expensive.

For reference, we wired the panels on our old full-timing fifth in series, and that worked fine because we almost always parked in full sun and rarely had any kind of shade on the panels. However, we wired the panels on our sailboat in parallel because the mast and boom cast a huge moving shadow across the panels as the boat swung at anchor, so one or another of the panels was frequently knocked out of the system.

New Solar Panels – What Size?

Whether the panels were wired in series or in parallel, any new panels we added to our system would produce the same watts as the existing panel: 190 watts. Even if the new panels were bigger than 190 watts, they would match the lower wattage of the existing panel.

There weren’t many 190 watt 12 volt panels available, except the same model Go Power panel we already had on the roof, and their panel is very expensive.

Go Power 190 watt solar expansion kit

Instead, we got two Renogy 200 watt 12 volt panels, and these seem to be good quality. Because the new panels will drop down to 190 watts to match the existing panel in the system, this RV solar upgrade will give us 570 watts of total power (3 x 190).

570 watts is more than either our boat or our full-time trailer, so it should be more than enough!

Renogy 200 watt solar panel

As for the batteries, we don’t have room for more batteries, and the existing batteries haven’t died yet (to my surprise!). So, we’ve decided to hold off on swapping out the batteries until another season.

 

RV Solar Upgrade: Installation

The total cost of the solar power upgrade was about $480 which included:

The tools required to do this RV solar upgrade project were:

The installation was straight forward.

On the back of each panel — both the existing one on the roof and the two new ones — there is a junction box with two 10 AWG leads (positive and negative). They are about 18 inches long and have MC4 connectors on the ends.

Renogy solar panel junction box and MC4 connectors

Most solar panels have a junction box and short leads with MC4 connectors on the ends, one positive and one negative.

On the existing solar panel, the MC4 connectors at the ends of these cables were connected to two other cables that ran from the roof of the RV down to the solar charge controller inside the rig.

All of this cabling was invisible as you looked at the face of the solar panel on the roof because it was all underneath it. Also, beneath the solar panel, there were two holes in the roof where the cables went into the interior of the rig down to the solar charge controller.

Renogy solar panel MC4 wires and junction box

Most solar panels have a junction box and two leads with MC4 connectors on the ends.

Here is a rough diagram showing the solar panel with its junction box and two 10 AWG cables with their MC4 connectors. These connectors are attached to two MC4 connectors on the ends of a long length of 10 AWG cable that goes through a hole in the roof (the blue circle) down to the solar charge controller in the interior of the rig (not shown).

The holes in the roof are actually under the panel, but this drawing shows the holes being above the panel so the diagram isn’t too messy!

Diagram of single solar panel with MC4 connectors on an RV roof

Our factory installed solar panel had two leads, positive and negative, that attached to wires coming up through the roof from the charge controller inside the rig. The holes in the roof (blue circles) are actually located under the panel.

We purchased two 3-to-1 branch adapters that would make it super easy to wire the three panels in parallel. The adapters look like bird feet with three toes (one for each solar panel), and a leg that would attach to the cable that went through the roof into the rig.

One adapter would be connected to the positive side of the system and one would be connected to the negative side. That is, all three positive leads, one from each panel, would connect to the three toes on one bird foot (the “positive” 3-to-1 branch connector) and all three negative leads, one from each panel, would connect to the three toes on the other bird foot (the “negative” 3-to-1 branch connector).

We also bought two 6′ lengths of 10 AWG cable with MC4 connectors pre-installedat each end. These were essentially extension cables that would connect to the MC4 connectors on the cables coming up through the roof from the charge controller down in the rig.

They were color coded, so the red one would connect to the positive cable coming up through the roof and the black one would connect to the negative cable coming up from the charge controller.

Fortunately, Genesis Supreme had labeled the cables coming up from the charge controller so we could tell which one was positive and which was negative.

MC4 solar panel wire connectors for an RV installation

We got two 3-to-1 branch connector (“bird feet”) and one 6′ pair of 10 AWG cables with MC4 connectors pre-installed on the ends.

Here is a rough diagram showing the layout of the cables. As in the previous diagram, the two blue circles are the holes in the roof which are actually located beneath the original solar panel in the middle. However, for simplicity in showing how the cables connect, the “holes in the roof” are located above the panels in this diagram and the 6′ extension cables are really short!

Diagram of RV solar power upgrade from 1 panel to 3 panels in parallel

Our 2 new panels would be wired in parallel with the existing panel, connecting all the positives together on one 3-to-1 branch connector and all the negatives on the other. The extension cables would connect to the wires coming up through the holes in the roof (blue circles). Note that the holes in the roof are actually under the center panel and the 6′ extension cables are drawn super short.

Our mission was to :

  1. Lift the existing solar panel so we could access the cabling underneath
  2. Disconnect the MC4 connectors on the panel’s leads from the MC4 connectors on the cables that come up from the solar charge controller in the rig
  3. Reconnect the cables coming from the charge controller to the new 6′ “extension” cables
  4. Connect the “extension” cables to the legs of the 3-to-1 branch connectors which would designate one as “positive” and one as “negative”
  5. Connect each panel’s positive cable to the “positive” 3-to-1 branch connectors
  6. Connect each panel’s negative cable to the “negative” 3-to-1 branch connectors

All of this would be done by snapping the MC4 connectors together, simply inserting one end into the other and pressing it together. So easy!

There’s a special tool for disconnecting MC4 connectors, but you can also disconnect them with your fingers by keeping the tab on one side depressed as you pull the two pieces apart.

Connecting MC4 connectors in an RV solar panel installation

MC4 connectors snap together.

To get at the cables under the existing Go power solar panel, Mark removed the hardened sealant that was covering each of the mounting brackets. He used a screwdriver but a narrow and rigid putty knife would work too.

Removing a Go Power solar panel from an RV roof

First step was to lift up the existing panel which required removing the sealant on the mounting bracket screws and then unscrewing the screws.

Then he unscrewed each of the screws holding the mounting brackets in place.

We bought a wonderful cordless power screwdriver last year that we BOTH absolutely LOVE! It makes screwing and unscrewing things infinitely easier than doing it by hand, and it’s much less bulky than a cordless drill.

Ryobi cordless screwdriver
Removing a Go Power solar panel from an RV roof

Unscrewing the screws.
The cordless screwdriver is one of our favorite tools!

He unscrewed all four feet and then lifted up one side to get at the cables underneath.

Changing the wiring under a Go Power solar panel under an RV roof

Working under the existing solar panel.

A positive (red) and negative (black) cable came up through the roof from the interior of the rig where they were connected to the solar charge controller and were connected directly to the solar panel. Mark disconnected each cable from the solar panel and then reconnected them to the two 6′ extension cables we had purchased.

Changing the wiring under a solar panel on an RV roof

The positive and negative extension cables go between the 3-to-1 branch connectors and the cables coming up through the roof from the charge controller inside the rig.

Then he connected the extension cables to the “legs” of each of the two 3-to-1 MC4 branch connectors (bird feet) and connected the solar panel’s negative and positve leads to the “toes” of the 3-to-1 branch connectors.

RV solar panel MC4 connector wiring on an RV roof

The original panel (black leads going to the middle “toes”) and the solar charge controller (red and black extension cables going to the “legs”) are now wired into the 3-to-1 branch connectors. We ran into the rig to verify everything looked okay and we saw the float voltage of 13.5 volts on the charge controller display.

Next, we needed to get the two new Renogy solar panels onto the roof of the RV, place them on either side of the existing panel, and then connect their positive and negative leads to the positive and negative 3-to-1 branch connectors.

Before that, though, we needed to figure out how to get the panels up onto the roof which is 13.5 feet in the air! We opened the patio of the toy hauler and put a ladder on it. This was much more secure than carrying a heavy solar panel one handed up the ladder attached to the side of the rig!

Ladder roof access on a toy hauler RV patio

The most solid way to get the panels up to the roof was to put a ladder on the patio!

Lifting a solar panel onto an RV roof

Here comes the first one!

Once we got both panels up on the roof, we attached the MC4 connectors on the two new panels’ leads to the outer “toes” of the two 3-to-1 branch connectors, positive to positive and negative to negative.

Now all three panels were completely wired up in parallel.

Three solar panels wired with MC4 connectors on an RV roof

.

The next step was to mount the solar panels on the roof.

The roof is just wide enough (it’s an 8.5′ “widebody” trailer) that we could place the three panels side by side, leaving enough space between them so we could walk beyond them to the far end of the rig.

First Mark screwed the original Go Power panel’s mounting brackets back into the roof.

Then we used the Renogy mounting Z brackets to mount the new Renogy solar panels. The Renogy mounting brackets came with very handy hex head self-tapping screws.

Self-tapping screws for installing a Renogy solar panel on an RV roof

Self-tapping screws. So easy!

Then Mark used a scratch awl to make a starter hole for the self-tapping screws. Pounding a nail in a little ways would have worked too.

Mounting an RV solar panel on the roof

Mark made a starter hole for the screws with a scratch awl.

Then he used a cordless drill with a hex head bit to screw them in all the way.

RV solar panel installation- attaching the solar panels to the roof

The mounting Z brackets got screwed into the roof.

Solar panel mounting brackets screw directly into the RV roof

Done.

Last of all, he used Dicor Self-Leveling Lap Sealant in a caulk gun to cover all the screws and seal all the edges of the mounting brackets. This will ensure that no water can find its way through the roof!

Sealing the holes in an RV roof after mounting a solar panel

Dicor Self-Leveling Lap Sealant seals the whole mounting bracket so water can’t leak in.

Dicor Lap Sealant on a solar panel mounting bracket

After the Dicor Lap Sealant had leveled out, it completely surrounded and covered the mounting bracket

Ta da! The finished product looked great!

RV solar upgrade cheap and easy with Go Power and Renogy

.

I couldn’t believe how easy this project turned out to be. Of course, the hardest parts were already done for us: running the cables from the roof down into the interior of the rig, wiring up the solar charge controller and wiring up the inverter. All we had to do was add two more panels and wire them up with the handy MC4 connectors.

If you have purchased a rig that has a “starter” solar power system like the Go Power system on our toy hauler, it’s not difficult to upgrade it like we did so you have the maximum amount of solar panel wattage that the charge controller can accept.

One thing to consider before buying any solar gear, especially from an online retailer, is to buy each piece individually rather than in a big kit. The problem with a kit is that if one item in the kit doesn’t work and needs to be returned, online retailers, like Amazon, may require you to return the entire kit. If the failed element is a solar panel and you’ve already installed the other panels in the kit and they are working fine, it may be a hassle to get approval to return just the one broken panel. I’ve read of cases where the entire system had to be dismantled and reboxed and sent back. For that reason, we opted to buy each piece separately just in case.

Subscribe
Never miss a post — it’s free!

Further reading…

SOLAR POWER OVERVIEW and TUTORIAL

BATTERIES and BATTERY CHARGING SYSTEMS

LIVING ON 12 VOLTS

ARTICLES ABOUT OUR GENESIS SUPREME TOY HAULER

REFERENCES

Our most recent posts:

More of our Latest Posts are in the MENU.   New to this site? Visit RVers Start Here to find where we keep all the good stuff and check out our GEAR STORE!!

Goldline RV Cover – Winter protection for our new trailer!

After our summer travels, it is time to put our Genesis Supreme 28CRT fifth wheel toy hauler to bed for the winter with a Goldline RV Cover, something we never had to do as full-timers. For those who are going to be doing the same thing, we wanted to let you see what how this winter protection will work with our new trailer.

Goldline RV Cover for a Fifth Wheel Trailer

.

Before we left in June, one of the things that concerned us most about buying our virtually brand new Genesis Supreme toy hauler was how we’d protect it from the elements during the eight months of the year it was sitting dormant waiting to be the Mothership for our travel adventures the next summer.

Our 2007 Hitchhiker fifth wheel that we lived in full-time was out in the elements 24/7/365 for the twelve years we owned it because we were living in it year round except for the months it was in storage between 2009 and 2013 as we sailed Mexico’s Pacific Coast on our boat.

Sadly, even though we washed and waxed the Hitchhiker fifth wheel regularly, by the last few years we owned it, the exterior seriously showed its age and looked terrible. Likewise, the exterior of the formerly garage kept Arctic Fox truck camper we owned for a year was just beginning to show a few signs of aging after it sat outside for the 12 months we had it.

We don’t have a good covered storage option for our new trailer, so we decided we’d try protecting our new trailer each winter with a fabric RV cover.

There are quite a few brands of RV covers on the market, and all get mixed reviews. They tend to tear over time and generally fall apart. For several weeks before we left, we read reviews of various RV covers until our eyes got tired.

Then we came across a discussion in the Escapees RV forum about the Goldline RV cover, a brand we hadn’t heard of before.

This cover is made from a 7-ply material rather than the standard 6-ply material used by other manufacturers, and the reviews and discussion about its construction were very favorable.

We dug a little deeper and discovered that one of the things that makes the Goldline RV cover unique is the Marine Grade fabric used in its construction. Similar to Sunbrella, which has a weave density of 800D, this fabric, Marinex, has a weave density of 600D which translates to a 33% weight savings, a big plus when trying to pull a 50′ x 25′ piece of it up onto an RV roof!

Also, the the color of the fabric is obtained by dyeing the thread rather than dyeing the finished fabric which makes the color hold much better over time.

One of the things we liked is that the Goldline RV covers are sized in two foot increments. Other covers we considered have as much as four foot increments between sizes, making it difficult to get a good fit.

Our toy hauler is 32′ 10″ long, so we chose a 33′ Goldline RV cover. We’ve done a trial run of putting the RV cover onto the trailer so we could see how it worked and what we are in for when we’re finally ready to cover it for the winter.

It’s not hard to put this RV cover on. We laid it out on the ground next to the toy hauler, putting the “Front of cover” label at the front of the rig, and then Mark pulled it up onto the roof and lowered the sides.

Eevelle Goldline RV Cover fifth wheel installation 1

We laid the cover on the ground alongside our trailer.

Eevelle Goldline RV Cover fifth wheel installation 2

We located the “Front of Cover” label. You can also look for the piping that is on each side of the fifth wheel overhang.

Eevelle Goldline RV Cover fifth wheel installation 3

Up the ladder he goes! This is where the full weight of Sunbrella fabric would be a challenge.

There are panels on the two sides of the Goldline RV cover that can be rolled up by the roof or lowered down and zipped closed. This allows access to the RV door, windows and hatches as needed.

Goldline makes toy hauler RV covers for travel trailer toy haulers that have an opening in the back for the ramp door as well. This would be terrific! However, they don’t have a model for a fifth wheel toy hauler like ours available yet, so we went with the regular fifth wheel RV cover. We just won’t be able to open the ramp door when the cover is on the trailer.

Eevelle Goldline RV Cover fifth wheel installation 4

Mark pulled the cover towards the back of the trailer and let the sides fall as he went.

The last step in the installation is to cinch up the straps that go beneath the trailer and hold the sides down and also to tighten the straps on the rear end as well as the fabric that covers the fifth wheel overhang.

Eevelle Goldline RV Cover fifth wheel installation 5

Looking good up there!

Eevelle Goldline RV Cover fifth wheel installation 6

It seems like a good overall fit.

I’ll be writing a more detailed review of this RV cover once we’ve had it on our trailer for the winter months, gone in and out of various hatch compartments and the front door with the cover in place, and seen the cover through the worst of the mid-winter storms.

We rarely get snow in our area but we do get plenty of heavy rain in short doses, some wind, and tons of UV-filled sunshine. Those UV rays cause the worst damage to an RV’s exterior, so we’re excited to have found an RV cover made of UV resistent fabric that can protect our rolling home and hopefully keep it looking good!

Eevelle Goldline RV Cover fifth wheel installation 7

We tied a few of the straps but not all of them…this was a trial run.

Eevelle Goldline RV Cover fifth wheel installation 8

While it’s “in storage” we’ll be able to go in and out of it easily…nice!

Subscribe
Never miss a post — it’s free!

More info about the Goldline RV Cover:

Other RV tech tips:

Our most recent posts:

More of our Latest Posts are in the MENU.   New to this site? Visit RVers Start Here to find where we keep all the good stuff and check out our GEAR STORE!!

Truck Camper and Small RV Storage Tips!

We’ve been taking our new-to-us truck camper on short jaunts this summer. These “shakedown” cruises are helping us figure out the ins and outs of traveling in a truly tiny home, and we’ve learned a lot about living large in a very small space.

In the process, we’ve come up with some storage ideas that we’d like to share.

Truck Camper and Small RV Storage Tips

Northwood Manufacturing did a great job with creating large storage spaces throughout our 2005 Arctic Fox 860 camper. There is a full height closet, two shirt closets, huge bins on either side of the bed that can hold lots of clothes and good sized storage spaces under the dinette seats, not to mention several cabinets and a sliding pantry.

However, creating storage spaces for small things like keys, glasses, flashlights, pocket knifes, pens, pads, small tools, etc., are projects they leave up to us RVers. And it’s been fun to get creative!

The first thing we noticed on our maiden voyage was that all our small stuff kept ending up in a huge pile on top of the dinette table. Nothing makes a small space feel really cluttered than having a single horizontal space piled high with stuff.

So, we mounted a few different types of storage spaces for small items on the walls.

As a reminder of what our camper looks like inside, here are pics of the interior so you can see the bigger picture of where each storage item wound up.

Arctic Fox 860 truck camper kitchen

The kitchen needed a few extra goodies to increase the storage sapce

2005 Arctic Fox 860 Truck Camper interior

The dinette also got some simple upgrades to keep the dining table clutter-free.

For starters, we put a spice rack on the wall next to the range hood right below the microwave’s swinging door but high enough to be out of the heat of the flames on the range. This is handy for all those things I like to have “right there” for cooking.

Spice rack on RV camper wall

A spice rack near the range makes cooking essentials easy to reach.

There is very little counter space, and I found that a second spice rack under the window helped get things like dish soap up off the counter so other things could be tucked underneath as needed.

<

The towel rack was already in place, whether from the manufacturer or the previous owner, I don’t know. I added another towel rack for a dish cloth.

Spice rack on RV camper kitchen wall

Wire spice racks proved useful in the kitchen and elsewhere! A towel rack for the dish cloth helps it dry fast and keeps it off the faucet.

We like bananas and when we lived in our fifth wheel we had a banana hook for hanging banana bunches that we used a lot. So, we put a ceiling hook (also called a “swag hook” for hanging plants) in between the range hood and the kitchen light. It is screwed directly into the bottom of the cabinet. We may put a second one on the other side of the light too. In that position it would be further from the heat from the range burners.

We’ve found in both the fiver and the truck camper that the bananas actually stay on the hook while we’re in transit, even on bumpy dirt roads, and this helps keep them from bruising as we move from place to place.

Truck camper storage upgrades banana hook

Bananas bruise so easily we like to hang them up on a ceiling hook!

Although we rarely used a toaster in our fifth wheel, we’ve been enjoying having one in our sticks-and-bricks life and we wanted to have one in this camper too. Toasters and other small kitchen appliances are bulky and awkward, and I almost gave up on finding a home for it.

However, there’s a large cabinet over the sink that has just one shelf in it, and if I could get a second shelf in there it would be perfect for the toaster. After tossing a few ideas around for installing a shelf in that cabinet, I found a standalone shelf unit that fits perfectly. The dishware is stored underneath and the toaster fits on top. I take the toaster down and put it in the sink when we travel, but while we’re camping it is wonderful to store it out of the way and be able access it easily when we want to use it.

Standalone shelf for kitchen cabinet in truck camper

The big kitchen cabinet needed a second shelf. Building one in would be a good idea too, but I like this standalone shelf unit.

We’ve always had key hooks over our entry door, so we put two sets of four hooks over the door.

Key hooks on RV camper wall

Our many keys and glasses all need a home of their own and these key hooks work well.

After a few trips, we realized that these 8 hooks weren’t enough. Between the keys to the camper, the truck and the RZR plus multiple pairs of sunglasses (light ones and dark ones), multiple pairs of reading glasses (strong and weak) and various hats, we decided to add two more strips of 7 hooks each going right across the wall so there would be plenty of room for all those things.

There is almost no space between this rear wall of the camper and the slide-out wall as it slides in and out. So, all the things on the hooks have to be put elsewhere when we travel, but the hooks themselves fit just fine and it sure is convenient while we’re camping to have a home for all those items.

Key hooks inside RV camper

A long row of key hooks gives us lots of hanging options, and although we have to remove the items to move the slide-out, the strips of hooks themselves don’t interfere with the slide-out movement.

One of our earliest outings was a trip to visit our friends Ann and Phil who were camping nearby in the woods.

Phil and Ann have been living in RVs for over three decades and are a wealth of knowledge. They travel in both a “winter home” that is a beautifully appointed Alpenlite fifth wheel and a “summer home” which is a smaller, really well laid out and more maneuverable Class C. Phil spent his working years as diesel mechanic and mobile RV mechanic and he has an incredible shop built onto the back of his Freightliner that is a sight to behold. He and Ann ran an RV park for many years, and Ann is full of great ideas for ways to make life in an RV comfy and cozy.

During our visit they had two great suggestions for us. The first was to use a product called Alien Tape to mount lighter things on the walls of the RV. This is a double sided tape that has a stronger stickiness than any tape we’ve seen before, and it doesn’t ruin the walls when you remove it.

We used this tape to mount the key hooks and it was a snap. Later, when we mounted a clock and then decided we didn’t like the location, all it took was a good strong twist and the Alien Tape came off of the wall and also came off the clock and didn’t leave a mark or a stain behind.

Key hooks and Alien Tape for mountain inside RV camper

Alien Tape makes it a cinch to hang things on the walls — and remove them too!

We also wanted a bigger storage area for things like sunscreen, moisturizer, bug spray, wallets, flashlights, etc., right by the door. I found two cloth hanging baskets that fit perfectly in the space next to the bathroom sliding door — his and hers!

Hanging wall storage baskets on walls inside RV

These hanging baskets are good for slightly bigger items including wallets, moisturizer, sunscreen and flashlights that we want by the door.

You can also see the side-view of these baskets in the previous photos of the keyhooks.

The tricky thing with finding places to mount mini-shelves and storage areas on the walls is that we didn’t want to bump into them as we moved about and we didn’t want them to obstruct the movement of the slide-out as it went in and out.

The bare walls in the dinette were begging to be useful. Those walls aren’t near the slide-out movement, but we did have to worry about banging our heads on anything we put there if we leaned back in our seats.

Empty wall in RV dinette

This wall could definitely help increase our storage.

Empty wall inside RV truck camper dinette

So could this one!

They turned out to be the perfect places for more spice racks to hold things like our two-way radios, current book we’re reading, iPad, etc

We put one on each wall. Both were mounted high enough so if we threw our heads back they wouldn’t hit the racks.

Spice rack for storage in RV truck camper dinette

The spice rack can hold pocket knives, a book or two, an iPad and other goodes.

Spice rack doubles as a shelf for extra storage in a truck camper

The movement of the slide-out wouldn’t impact this space at all but we did have to place the spice rack high enough so we wouldn’t hit our heads on it if we leaned back in our seats.

We both enjoy reading magazines, especially if we’re camping in a place with no internet (which happened quite a bit this summer!).

There is a big open wall space next to the refrigerator that could definitely hold something. However, the slide-out comes in along this wall, so there is only about an inch of depth, just enough for a magazine or very thin book but not enough for a solid plastic wall filing system.

I found a fabric magazine rack designed to hold manila folders for school teachers, and it works perfectly. I put a manila folder in each pocket to keep the pockets from sagging. Mark used extra screws and washers on either side to hold the whole thing flat against the wall.

Hanging wall magazine storage in RV truck camper

We like to read magazines and this fabric magazine rack is nearly flush to the wall which makes it ideal for avoiding the slide-out wall as it moves in and out. It holds plenty of magazines!

We’ve always had a big struggle with shoe storage. We like to have a variety of shoes — a pair of running shoes, hiking boots, slippers and slip-on shoes/sandals for each of us — so the pile of footwear by the door is huge no matter where we live.

There is a tiny space between the step in front of the dinette and the back wall of the camper where I squeezed in a single tier shoe rack.

This shoe rack comes unassembled as a bunch of rods and shelf supports with holes in them for the rods. The smallest model I could find was a five tier unit, so I took the rods and shelf supports for just one level for the camper and built a separate four tier unit to use in our home.

Shoe rack inside RV truck camper doorway

Our shoe chaos was solved with one tier of a multi-tier shoe rack.

It doesn’t hold absolutely all our footwear, but the thin and flexible slippers and slip-ons can be shoved behind the dinette seat. The main thing was to get the clunky boots and shoes out of the way so we aren’t tripping over them each time we go in and out of the camper.

Shoe rack inside truck camper RV

Now the big clunky shoes and boots are out of the way.

There is just one drawer in the whole camper, right next to the range, and it is so narrow it has just a single divider inside. I use it for silverware on one side and cooking utensils on the other. I hadn’t really thought about how to get more drawers into the camper, but our friend Ann showed us an absolutely fabulous product that she is using in her Class C to hold her silverware. It is an “Under desk drawer.”

Under desk drawer storage in a truck camper

The Under desk drawer (or “add-a-drawer”) is a single unit that gets hung under the desk or table with double-sticky tape, Alien Tape or screws.

The whole sliding mechanism of the drawer is built into one unit, and you mount the drawer under the table using either the stick-on tabs they provide or Alien Tape (or screws if you wish). I bought two drawers that fit perfectly on either side of our dinette table — his and hers again! Surprisingly, they are shallow enough that our knees don’t hit when we slide on and off the settees getting in and out of the dinette.

Under desk drawer storage in a truck camper

Two fit side by side just right and our knees don’t hit them!

Each drawer comes with a small sliding compartment so you can separate smaller and larger items if you wish (or you can remove it). These drawers are great for small tools and hardware as well as pads, pens, scissors and other office goodies.

Under desk drawer storage in a truck camper

These can be used for paper, pens and other office items or for small tools and hardware or even for silverware or cooking utensils.

Under desk drawer storage in a truck camper

I just love these — thank you, Annie, for your wonderful tip!

Well, that’s it for now. If you’ve got a small RV like ours, I hope these tips help you make the most of your space, and if you’ve got other cool space saving ideas please share them in the comments below!

Oh goodness, there’s Buddy under the covers. He took a nap throughout this whole post!

Puppy sleeps happily in truck camper RV bed

.

After I took this pic, he opened one eye and said, “If you aren’t going to talk about Lizard Hunting or Rabbit Chasing then I’ll just keep snoozing under the covers.”

Happy campers

.

More tips and anecdotes from our Life On The Road and At Sea:

Dirty Little Secrets from the RV Dump Station – RV Dumping Tips + Composting Toilets

When Trailer Life Magazine asked me to write a 2,000 word feature article on RV dump station procedures, including step-by-step RV dumping tips, overall RV dump station etiquette and ideas for how best to empty and manage an RV’s holding tanks, all I could think of were two words:

Don’t Spill !!

Once Mark and I put our heads together, though, we realized it was a perfect opportunity to share the many dirty little secrets from the RV dump station that we’ve learned over the years! Our article quickly filled up with tips, procedures, hints, photos and ideas, and grew to cover seven pages of the May 2014 issue of Trailer Life!!

Holy cow!! I had no idea we’d learned so much about this topic and that we had so many ideas to share with the RVing community. Motorhome Magazine liked the article so much they ran it in their July, 2014 issue!

RV dump station procedures tips and tricks

Dumping the holding tanks is easy. A few short steps and you’re done!

Dumping is a subject that is near and dear to every RVer’s heart (smile). So here is a synopsis of what we think are the most important things to do when visiting an the RV dump station or when you have sewer hookups at an RV park.

Over the years, we’ve received lots of queries about our thoughts on composting toilets and whether we use one or would recommend installing one if you are going to do a lot of boondocking. So there’s a section on that too.

For easy navigation within this post, use the links below:

.

A FEW LITTLE TIPS FOR DUMPING THE TANKS

Return to top

Keep it Clean - Trailer Life Magazine

Feature article: “Keep it Clean”
Trailer Life Magazine – May 2014

(1) The most important thing at the RV dump station is to protect yourself from any pathogens that may be lurking, and to leave the place clean for the next guy.

Before starting, put on some rubber gloves. We use disposable nitrile gloves.

As you do your work at the dump station, be aware of what you touch, because even though you are wearing rubber gloves, your gloves will still spread bacteria from one item to another.

At the end, when you take the first glove off, peel it back from the wrist to your fingertips so it turns inside out. Then peel the second glove off the same way while holding the fingertips so the second one rolls inside out into the first one in one unit. This keeps your hands from touching the exterior of the gloves. Then dispose of them properly.

(2) We connect a clear plastic elbow to our sewer hose so we can see what is coming out of the tanks. It’s not the prettiest picture, but this way we know the status as we go through the dump process.

(3) Before connecting our fresh water hose to the potable water spigot, we spray the nozzle of the water spigot with Clorox bleach spray.

(4) At the RV park, keep the black and grey tank valves closed. This keeps the liquids in the black tank and prevents the solids from drying out and getting stuck to the bottom and sides of the tank. It also prevents odors from the sewer to creep up into the rig via the sink.

Pouring water down RV toilet

Pour a bucket of water down the toilet
to remove the solids.

(5) When flushing the black tank (about every 4-6 days or so at the RV park, or when at the RV dump), flush it first and flush the grey tank afterwards to clear the sewer pipes and hose of any black tank solids.

(6) At the RV dump, after the black tank is completely empty, we use a five gallon bucket to pour a pail of water directly down the toilet into the holding tank below. This removes any solids that are stuck to the bottom of the tank under the toilet. Usually two buckets is all that’s necessary for the water to run clear, although occasionally we need to dump in a third bucket. If you have a window in your toilet room, you can run a hose through the window rather than lugging buckets of water around.

(7) Once you are finished, hose down the whole area so the dump station is clean for the next RVer that comes along.

(8) In general, be courteous to your RVing friends at the RV dump. We find that popular dump stations often have a line of RVs waiting, especially at the end of a weekend. Try not to dawdle. We’ve heard of people taking showers while at the dump station because there is unlimited water and sewer capacity, but lordy, I would not be happy if I rolled up to a dump station and had to wait around for someone ahead of me to finish their shower!!


And where can you find an RV dump station? They are far more common than you might expect: national, state and municipal/regional parks, interstate rest areas, truck stops and RV parks all have them! The best resources for locating an RV dump station are:

Many RV parks and campgrounds allow RVers to dump their tanks in a site for free, usually about 25% to 50% of the cost of staying for a full night. Many of these places are listed in the above links. Of course, most folks figure that if you’re going to pay $10 to dump the tanks, why not spend $30 and spend the night at the RV park or campground as well!

 

TIPS FOR REMOVING DISPOSABLE RUBBER GLOVES

Thin rubber gloves fit fairly tightly on your hands and they can’t easily be pulled off by the fingers the way ordinary gardening or cold weather gloves can. Also, to be totally sanitary about things, it is best not to touch the outside of the gloves with bare hands after the dirty deed at the dump station is done.

Here’s an easy way to pull the gloves off by peeling one glove most of the way off one hand and then peeling the other off and over the first glove, leaving you with a neat little bundle where all the yucky stuff is on the inside:

Removing disposable rubber gloves 1

Grab one glove by the edge of the cuff and peel it off your hand over your fingers stopping just before the glove is completely removed.

Removing disposable rubber gloves 5

Then peel the other glove off over the first.
Now the first glove is sealed inside the second glove which has been turned inside out.

WHERE TO DISPOSE OF DISPOSABLE RUBBER GLOVES

When we first started RVing, we saw tons of folks at RV dump stations using their bare hands. Fortunately, this article and others have encouraged people to protect themselves against lurking pathogens by using disposable rubber gloves.

However, we’ve begun to notice used disposable gloves lying around dump stations on the ground, in the grate and in the nearby bushes because folks just drop them after taking them off instead of throwing them in an appropriate trash container.

I’m not kidding!

After removing the gloves, please dispose of them properly. There may be a trash can at the RV dump station. If there isn’t, please put them in your own trash rather than throwing them on the ground or in the grate of the dump station!!

Discarded disposable gloves at RV dump station-min

How inconsiderate and unnecessary! This was in an otherwise cute town in Montana!

HOLDING TANK TREATMENT PRODUCTS

There are a ton of RV and boat holding tank treatment products on the market, and some of them are extremely damaging to the environment. Many are made with various forms of formaldehyde and other toxic chemicals.

If you remember high school biology class and those gruesome dissections of fetal pigs, dogfish and other critters, you might remember that formaldehyde was the putrid smelling chemical that was used to preserve the carcasses. Formaldehyde isn’t the only toxic chemical used in RV holding tank treatment products. Some products are made with different types of embalming fluids.

RV dump station preparation

Getting ready to do the dirty deed.

The idea behind using preservative and embalming chemicals on dead organic matter is to remove the stinky odor.

But do you really want the contents of your holding tank to be preserved?

It might be okay to preserve that stuff a long long time if it didn’t go anywhere, but what about the sewer system or septic tank that the holding tank’s contents are being transferred into when you dump them?

We have come across RV dump stations that were closed due to poisoning of the septic field and damage to the ground water supply caused by toxic RV holding tank chemicals.

The states of California and Arizona as well as the EPA have issued warnings about the use of those chemicals in RV holding tanks. California has considered banning their use all together.

For reference, here are a few links with more info about the environmental impact of toxic RV and boat holding tank chemicals:

RV Digest-ItAs responsible RVers, I think it is in all of our best interests if we use chemicals that won’t pollute our ground water supply.

We have used a product called RV Digest-It by Unique Natural Products ever since we first saw it at the Quartzsite RV Show in 2007 in our first year of RVing full-time.

The demo was pretty convincing. Two identical glass jars were filled with dog food, balled up toilet paper and water. One was beautifully preserved by a formaldehyde-based holding tank treatment product. The other was reduced to mush by RV Digest-It.

How did that happen?

RV Digest-It is an enzyme and bacteria based solution. The enzymes break down the solids in the tank, and the bacteria eat them up. What’s very cool is that, over time, the bacteria colonize in the holding tanks, and they continue working away, munching on the goodies in the tank and digesting them. They climb the walls and nibble on what’s there, keeping the walls of the tank clean and helping the tank level monitoring system perform better.

Another excellent environmentally friendly product that we use is Happy Campers Toilet Treatment. This is a powder product rather than a liquid. We have had equal success with both products.

The difference between these two products are the following:

RV Digest-It Holding Tank Treatment

RV Digest-It

    RV Digest-It

  • Liquid
  • Nothing on label about danger if ingested
  • Does not work well in very hot or very cold temps

 

Happy Campers Holding Tank Treatment

Happy Campers

 

RV Digest-It and Happy Campers are not the only enzyme-bacteria based holding tank product on the market. They’re just the ones we’ve used in both our trailer and our boat.

Click here for a list of other enzyme-bacteria based holding tank treatment products.

These may be just as good, we just don’t have personal experience with them.
Unfortunately, RV Digest-It and Happy Campers are not carried at many RV or boating supply stores, or Camping World, West Marine or Walmart. When we find one or the other, we stock up. Fortunately, they are available at Amazon.


HOLDING TANK CLOGS

Almost all black tank clogs are due to wadded up toilet paper. Most enzyme-bacteria based holding tank products claim to be able to break down even the thickest toilet papers. If you aren’t sure whether you can trust that claim, one way to avoid toilet paper clogs is to buy special RV (or marine) toilet paper.

We like the plush stuff, and we don’t want to test whether the bacteria like to dine on Quilted Northern, so we have opted, in our little household of two people, not to put our toilet paper down the toilet and into the holding tank. It sounds disgusting, I know. But it would be a lot more disgusting to have to fix a clogged black tank!

In our trailer, we find we have an overabundance of plastic supermarket shopping bags. Rather than toss them out, we put our soiled TP in a bag, sometimes doubled up, and dispose of the bags daily. Every shopping bag gets used, and there is nothing smelly about it.

Obviously, this is a very personal decision, and not one that’s worth debating if you don’t like the idea. However, I put it out there as something to consider. For us, having lived with holding tanks and funky RV and marine toilets for 7 years, it has worked just fine.

When it comes to freeing an RV holding tank clog, many people swear by Happy Campers Extreme Cleaner. We haven’t used it because we haven’t had a clog that bad, but if your tank is clogged up, give it a try!

LEAKY VALVES

Valterra RV holding tank valveValterra T-58 Twist on gate valve for RV sewer systems

Over time, the grey and black tank gate valves may begin to leak a little bit from debris getting caught and preventing the valves from closing completely. When this happens, you get a nasty little surprise at the RV dump when you first take the cap off the sewer line — a small bit black or grey water dribbles out. Having a bucket ready to catch that stuff is helpful, but it’s still messy.

One easy way to deal with this is to install an inexpensive Valterra T-58 twist-on gate valve. This screws onto the sewer opening the same way the sewer hose does and provides a final opening and closing valve to catch the dribble.

Screw on the twist-on valve and keep the valve closed until you are ready to dump the tanks. At the RV dump, start by removing the cap off the twist-on gate valve to attach the sewer hose, then open the gate valve to let the dribble out, and then open the grey or black tank valve to begin the dumping process.

For more RV dump station and holding tank tips, check out these articles:

FRESH WATER and WASTE WATER HOLDING TANK MANAGEMENT

WHAT’S A GIRL TO DO at the RV DUMP STATION? – RV Dump Station Tips for Women

For more RV tips, the following index pages give links to our extensive library of articles:

RV TECH TIPS – RV Upgrades – RV Maintenance Tips + Buying an RV

RV LIFESTYLE TIPS – Costs & Finances, Boondocking, Jobs & Work, RV Repairs, etc.

.


IS A COMPOSTING TOILET A GOOD IDEA IN AN RV?

Updated September 30, 2021

Return to top

There is a growing interest in using composting toilets in RVs and boats instead of conventionally plumbed flushable RV toilets and marine heads, and we have received lots of inquiries from people who want to live an off-the-grid boondocking lifestyle, like we did, asking us if they should install a compost toilet in their RV.

We lived primarily OFF THE GRID in our RV and sailboat for thirteen years

During those years we spent 4,308 night either boondocking or at anchor in our sailboat.

We were very happy using CONVENTIONALLY PLUMBED RV toilets and periodically visiting RV DUMP STATIONS

In our minds, the expense and hassle of replacing a conventional RV toilet with a composting toilet is NOT REQUIRED AT ALL if you wish to live in an RV off grid. So, if you’re on the fence about whether to jump into this project, save your money and avoid the complications of installation until you have lived off the grid in your RV for a while. At that point you will probably have met several fellow RVers who showed you how theirs worked and you will be able to make an informed hands-on decision rather than relying on internet research.

I used to have a long rant here about the questionable practice of dumping the waste from composting toilets into the trash or out in America’s beautiful public lands. The composting toilets I was familiar with at the time did not compost the feces completely by the time the toilet needed to be emptied. It was gloppy and smelly. Also, the frequent dumping of large quantities of urine on public land seemed like a poor way to treat a National Treasure. Running into public bathrooms every few days to dump containers of pee also seemed like an awkward hassle.

Composting toilets have come a long way since then, and a seasoned RVing friend who has lived off the grid for decades recently showed me how her newly installed composting toilet works. I was astonished to see that the feces were fully composted into soil when it was time to empty the toilet. The urine dumping is still an issue, but if you are kind to the land and don’t repeatedly pour it all in one place, future users of your campsite will appreciate it. I’m still not sure about carrying a bucket of pee into a public bathroom stall on a regular basis…

I took step-by-step photos of my friend showing me how she and her hubby care for their composting toilet, and I noted which products they use for effective composting as well as for the avoidance of bug infestations. I will share those photos and their excellent tips and tricks in this space soon.

For us, we still find that dumping our holding tanks at an RV dump station is effortless and painless, and these days we have a conventional RV toilet in our seasonal-use truck camper.

For more information about living in an RV off the grid, see these links:

RV Boondocking – How To Live Off The Grid in an RV
Finding Boondocking Campsites
RV Solar Power Made Simple

If you’re a gal and your significant other does the dirty deed at the RV dump station, here are a few ideas for how you can help out.

If you ever experience a failure with your conventional RV toilet, here’s what’s involved in replacing it (an hour’s job).

Subscribe
Never miss a post — it’s free!

Below are some of our most POPULAR POSTS (also in the MENUS above)

Buddy - A Journey in Spirit - The story of an event that changed our lives forever.

ARTICLE INDEXES
  • RV Tech Tips Articles - A one page index of links to all our RV Tech Tips, RV Upgrades & RV Maintenance articles.
  • RV Lifestyle Tip Articles - An index of links to all our RV Lifestyle Tips (finances, boondocking, major repairs, work/jobs, etc.)
  • Solar Power Articles - Overview and tutorial articles for how to design and install solar power on an RV or boat
  • Product Reviews - An index of links to all of our Product Reviews
RV UPGRADES, SYSTEMS & TIPS MONEY FULL-TIME RV LIFESTYLE GEAR STORE
  • Gear Store - A list of the goodies, equipment and gear we've found useful in our RV lifestyle!

Our most recent posts:

More of our Latest Posts are in the top MENU above.
New to this site? Visit RVers Start Here to find where we keep all the good stuff!!

Triple Tow or Toy Hauler? How to RV Full-time with a RZR?

We have spent the last two years going back and forth about whether to move into a new fifth wheel trailer or a new toy hauler as we look forward to our second dozen years of non-stop travel and full-time RV living. We’ve been to tons of dealerships and did a bunch of toy hauler factory tours in the Elkhart area of Indiana as well as in Missouri and Oklahoma (there’s more about those tours is in the 2nd half of this article).

Triple tow Dodge Ram 3500 dually 36' fifth wheel and Polaris RZR on utility trailer-min

The Train

Right now we are in the testing phase of toting our Polaris RZR 900 XC EPS Edition on a 5′ x 10′ utility trailer in a triple-tow configuration (sometimes called a double-tow) behind our 2016 Dodge Ram 3500 dually truck and 2007 36′ Hitchhiker fifth wheel trailer.

Triple-tow fifth wheel RV with Polaris RZR side-by-side UTV-min

Another view of The Train

As I’ve mentioned a few times over the past few months since we started this experiment, triple towing is working out a whole lot better that we expected!

This may be in large part because the utility trailer is only 5′ wide compared to the 8′ width of our fifth wheel trailer, so even on a tight U-turn, the wheels on the fifth wheel carve a tighter turn than the wheels on the utility trailer. So, if there’s something we don’t want to roll over or hit, the vehicle at risk is the fifth wheel, just as it has always been!

The utility trailer just cruises along behind. It’s a little caboose!

When we’re triple towing we notice a lot more chucking action than when we don’t have out caboose connected. This is due to the accordion and jerking action of the three vehicles moving apart and back together as they rumble down the road. It’s not a violent sensation, but we can definitely feel it.

Gas station with RV dump station with triple tow Polaris RZR behind fifth wheel trailer-min

We’ve been to a few gas stations… yikes!

We have been to several gas stations fully hooked up as The Train. Even though The Train is quite long and winds up curved far behind us as we turn in to the pump, as long as the gas station is large enough and there aren’t too many customers, it all works out.

Gas station with RV dump station with triple tow Polaris RZR behind fifth wheel trailer-min

That RZR sure is a long ways from the pump!

We have also been to several RV dump stations with The Train, and again, as long as the approach and exit to the dump station aren’t too narrow or laid out in a tight turn, we can align the fifth wheel sewer hose and other goodies with the RV dump station while the truck and utility trailer sit in a curve ahead of and behind the dump station sewer.

RV dump station with triple tow Polaris RZR behind fifth wheel trailer-min

We’ve been to a few RV dump stations.

RV dump station with triple tow Polaris RZR behind fifth wheel trailer-min

We’re okay dumping our tanks as long as it’s fairly long!

We set up the utility trailer with a spare tire and tire cover just in case that trailer gets a blowout. At this point we don’t have a backup camera to watch the utility trailer while we’re towing. That may come in the future but will take some research as we figure out which model and where to place the monitor in the already full cockpit of the truck.

Unfortunately the utility trailer is too small to carry our bikes as well. A 12′ long trailer would be long enough, but our RZR came with this trailer so it’s a natural starting point. So, for the moment, we have left the bikes behind at a friend’s house.

Triple tow Polaris RZR 900 behind fifth wheel trailer-min

We’re leaving the bikes out of the equation for the moment.

When loading the RZR onto the utility trailer, Mark drives the RZR’s front wheels flush up against the front of the trailer which leaves enough room behind it for two 5 gallon gas tanks lashed down on the utility trailer.

Triple tow Polaris RZR 900 behind fifth wheel trailer-min

With the wheels flush against the front railing there’s room for two 5 gallon gas tanks in back.

Before hitching up The Train the very first time, we had to sort out the different heights between the tongue of the utility trailer and the hitch receiver on the back end of the fifth wheel.

Our fifth wheel trailer now sits some 6 to 8 inches higher than it did when we first bought it. After our fifth wheel got a desperately needed suspension overhaul when the suspension failed (blog post here), the fifth wheel sat higher than it had originally. Then, when we installed the MORryde SRE4000 equalizers, it sat even higher.

This is awesome for those pesky gas station ramps and other sharp dips in the road that are so steep they cause the back end of the fifth wheel trailer to drag on the asphalt. It’s also great for bumping over washes and other things on gnarly dirt roads.

However, all that good drag-avoidance stuff got thrown out the window with the decision to triple tow!

The utility trailer has 15″ tires and sits quite low, and in order to keep that trailer relatively flat instead of nose-up while towing, we had to put a 10″ drop hitch mount on the fifth wheel trailer’s hitch receiver to reach down to the utility trailer’s level.

Fifth wheel trailer triple tow 10 drop to bumper trailer-min

We needed a 10″ drop hitch mount to reach down to the utility trailer

We use a receiver hitch tightener to eliminate any possible rattling in the connection between the receiver hitch and the hitch mount, and an electric plug ensures the lights on the utility trailer are powered and light up at night as well as when Mark hits the brakes.

Trailer light connection and hitch receiver tightener for triple tow fifth wheel and bumper pull trailer-min

The hitch tightener keeps things from rattling and the electric plug lights up the lights on the utility trailer

If you stand behind The Train at night and have someone tap the brakes in the truck, it’s quite a light show because not only do the lights on the fifth wheel light up, but the ones on the utility trailer do too. We almost never tow at night but it’s good to know The Train is so visible on dark and stormy travel days.

RV in rainbow stormy skies Glacier National Park Montana

It was a dark and stormy morning…

We’re really glad we decided to jump in with both feet and buy a RZR before we figured out how to transport it because there is nothing like hands-on experience to figure out what works and what doesn’t.

This is also why we always encourage new would-be full-time RVers who haven’t owned an RV before to get a cheap and small RV and go have some fun before investing big bucks in a full-time rolling home.

The biggest surprise we’d never thought of before is that it is super handy to have a utility trailer to tote the RZR behind our truck when we’re going to a trailhead that is a long distance from our campsite.

Dually truck Polaris RZR 900 XC EPS Edition and utility trailer-min

There’s an advantage to being able to tow the RZR to a distant trailhead.

Although our RZR can go 70 mph and is licensed for the road, driving it on the highway is not what we got it for. We’d rather drive 25 or 50 miles to a trailhead in the comfort of our truck and then arrive with the RZR gas tank full of gas so we can enjoy our off-road adventures without worrying about carrying spare gas.

The RZR has a 10 gallon fuel tank and gets about 15 mpg. So far, none of our adventures has been more than about 40 miles, so we don’t foresee a need to carry gas with us on the RZR any time soon.

At the end of a day of off-road adventure, after the sun has set, we find it’s much safer to drive our truck on the highway than to be out there in a little open air buggy that sits a lot lower on the road than most cars and trucks.

Utility trailer ramp down to load Polaris RZR 900 XC EPS Edition-min

The RZR rolls on and off the trailer ramp.

Lastly, we’ve wanted to ensure that Buddy loves the RZR. For us and our lifestyle there’s no reason to own a RZR if our puppy doesn’t want to come along. We’ve integrated him into our lives so he doesn’t spend any time in our fifth wheel by himself. If we’re going to have RZR adventures, he’s going to be a part of them.

When we’re in the RZR, Buddy sits on my lap. I don’t want to go more than about 35 mph with him sitting in there. He’s not too keen on the loud noise of the RZR engine on the highway and of vehicles passing us, and I have to say, neither am I.

His favorite thing riding in the RZR is to sniff the air when we’re off-road, watch for rabbits, and to stare down at the dirt road going by just below RZR door. All that is lots of fun at 10-15 mph, our typical dirt road speed.

Polaris RZR 900 XC EPS Edition on utility trailer-min

Mark has mastered driving the 56″ wide RZR onto the 60″ wide trailer!

We have a B&W Stow & Go hitch on the back of our truck, and the utility trailer hitches up to the truck very easily. After one or two tries loading the RZR, Mark has figured out how to align it so it drives in without rubbing the wheels on the railings at all even though the railings are 60″ apart and the RZR is about 56″ wide.

Ready to tow Polaris RZR 900 on utility trailer behind Dodge dually Ram truck-min

.

When we arrive at a trailhead, Mark drops the ramp door of the utility trailer, hops in the RZR, and backs it down the ramp. The driver’s door on the RZR swings out above the railing on the utility trailer, so he can get in and out of the RZR easily when it’s on its trailer.

Preparing to tow Polaris RZR 900 XC EPS edition towed on utility trailer behind dually truck-min

.

Dodge Ram dually tows Polaris RZR on trailer-min

.

Unloading Polaris RZR 900 XC EPS edition off of trailer-min

.

The RZR came with a windshield, roof and a fancy stereo that the previous owner had installed, and this XC EPS edition of the RZR 900 includes upgraded wheels, wider fender flares, a hitch receiver and the Polaris Ride Command navigation system.

However, the trunk is just a shallow open area at the back, not the best place to store stuff if you don’t want it to get dirty.

We tossed around ideas and finally bought a Lifetime 55 quart cooler that sits very nicely on an old welcome mat in the back of the RZR. It is lashed down to keep it in place.

Lifetime cooler used as trunk for Polaris RZR 900-min

We use a Lifetime 55 quart cooler for easy flip-top trunk system.

What we love about this cooler is that we can keep all the little essentials we always want with us — emergency water, toolbag, flat repair & spare air kit, first aid kit — in the bottom of it at all times, and we can throw things like jackets, hats, cameras and snacks on top as we need them for each ride.

The flip top lid makes it super easy to access everything in the cooler, and it has an excellent seal when it is closed which keeps everything inside dust free. We’ve also put a long shank padlock on the cooler to keep the less determined thieves out. Of course, anyone that really wanted that cooler and its contents could simply carry it away.

Another great feature of the cooler is that the things in the bottom of it don’t get overly hot. The engine sits right below the RZR’s trunk area, but since this little “portable trunk” is actually a cooler, there’s lots of insulation between the contents of the cooler and the engine below.

You can see a hilarious video of a grizzly bear trying to get into one of these coolers here.

We’ve found that the multi-use trails that allow motorized vehicles are not only lots of fun for riding but are also great for running and hiking too. Sometimes Buddy and I hop out to run while Mark drives.

Unlike yours truly, Buddy can easily keep up with the RZR and loves chasing it at top speed. But after he’s done a 5 minute mile with some surges to 3 minute mile pace thrown in, he’s usually ready to ride again, and he happily jumps back in.

Dog and Polaris RZR 900 XC EPS Edition-min

Need a ride?

Dog approaches Polaris RZR 900 XC EPS Edition-min

Come on in!

Dog jumps in Polaris RZR 900 XC EPS Edition-min

Easy!

We’ve experimented with quite a few scenarios for arriving at a campsite and unhitching the bits and pieces of The Train.

The utility trailer has to be hitched up to something — either the truck or the fifth wheel trailer — in order to drive the RZR on or off of it. Otherwise, once the RZR wheels roll on or off the ramp the tongue of the utility trailer will fly up in the air.

So, at campsites where we want to use the utility trailer with the truck to take the RZR somewhere, we have to move the utility trailer from its caboose position at the end of The Train to a place where it can be hitched to the truck, and then we reverse its location before we leave.

We can move the utility trailer around small distances by pushing or pulling it ourselves. However, if the RZR is on the trailer, neither is going anywhere until the utility trailer gets hitched to either the truck or fifth wheel.

The RZR has a hitch receiver on it, and we purchased a ball mount for it, so the RZR can tow the utility trailer around if needed. This is handy in small campsites since the big long bed dually truck isn’t very maneuverable in tight spaces.

Tow Polaris RZR 900 XC EPS Edition on utility trailer-min

Luckily the RZR can also do the job of towing the utility trailer, if needed.

Polaris RZR 900 XC EPS Edition towed on utility trailer-min

.

Again, we learned a few things that we hadn’t thought of before.

First, although it seemed daunting to back the fifth wheel to the utility trailer to hitch it on when it’s already got the RZR loaded on it, it’s not all that bad. Using our two-way radios as Mark backs up the fifth wheel and I stand at the tongue of the utility trailer, and then using our feet to shove the tongue of the utility trailer the final inch or two, we can get it done quite easily.

Second, if the utility trailer is already hitched to the fifth wheel but is at an angle to the fiver and not aligned straight behind it, there is a lot of lateral force on the fifth wheel’s stabilizing jacks and the front landing legs when the RZR drives onto the trailer.

If the utility trailer is aligned with the fifth wheel, the fiver takes the impact much better (I’ve stood inside the fifth wheel and felt it both ways!).

Strap down Polaris RZR 900 XC EPS Edition on uility trailer-min

Mark has sorted out how best to tie down the RZR on the utility trailer.

Close trailer ramp door for Polaris RZR 900 XC EPS Edition-min

The ramp door folds up.

We are liking this triple towing thing and may stick with it. We’ll see. If we do, then our new home search will be focused on conventional fifth wheel trailers rather than fifth wheel toy haulers.

There are pros and cons to both conventional fifth wheels and toy hauler fifth wheels. Here are a few we’ve come up with:

Conventional 5th Wheel Toy Hauler 5th Wheel
More Living Space Less Living Space
More Closet Space Less Closet Space
More Cabinets Fewer Cabinets
Bigger Kitchen Smaller Kitchen
Recliners + Sofa + Dining Table Pick any two
Generally, bed in slide w/ windows each side Generally, bed not in slide & window on one side & small wardrobe on other
Modest fresh water (60-90 gal) Huge fresh water (100-150 gal)
No gas tanks (onboard generator propane) Two gas tanks for toy & onboard generator
Outside RZR Storage Enclosed RZR Storage
Outside Bikes Enclosed Bikes
Porta-bote or inflatable kayak possible Porta-bote AND tandem inflatable kayak possible
Workbench on truck tailgate Workbench/toolbox in the Garage
No Porch/deck (except KZ 382MBQ) Back Deck AND Possible Side Patio (always includes 2nd bath)
Tow RZR to trailhead behind truck Drive RZR on highways to trailhead
Triple tow not legal in some states Always a legal beagle
Can travel w/o caboose Full length toy hauler is always with you (47′ in some cases!)

TRAILER LIFE ARTICLE – SHORTCUT to TOY LAND!

The March issue of Trailer Life Magazine features an article I wrote surveying some of the 2019 offerings in the toy hauler market. I chose four different toy haulers to highlight in that article and included another dozen models in the lineup.

Our personal favorites for sheer innovation and cleverness and/or ruggedness are the Aluminum Toy Hauler fifth wheel and the Keystone Raptor 427.

Aluminum Toyhauler Company (ATC) has been making stackable car haulers for the high end racing car set for ages. They build an incredibly strong and durable toy hauler. Unfortunately, they don’t have any models with slide-outs yet, but their toy haulers are built like tanks and can haul 9,700 lbs. of stuff in a trailer that has a GVWR of 21,000 lbs. Unbelievable!

The Keystone Raptor 427 is a fabulous new entry into the garage-under-the-master-bed style of toy hauler. Montana and Grand Design have these floor plans too: the Montana High Country 380TH and Grand Design Momentum 376TH (and formerly the Grand Design Solitude 374TH which was discontinued a few months ago).

I included the Montana 380TH in my full-time fifth wheel article in Trailer Life Magazine that appeared in the October 2017 issue.

All of these manufacturers place the bedroom in the rear of the trailer and put a small garage big enough for bikes or a motorcycle under the bed itself. A workbench could fit in this garage. The bed above the garage raises and lowers if you need full standing height in the garage.

Montana and Grand Design place the kitchen in the middle of the rig. Montana has a beautiful open L-shaped kitchen with counters along two walls, a style that I like, and Grand Design has an island kitchen that is very popular. Both put the living room in the fifth wheel overhang.

The clever idea in the Raptor 427 is that the kitchen, which doesn’t need vaulted ceilings, is smartly placed in the part of the trailer where high ceilings can’t exist: the fifth wheel overhang. I don’t know what the headroom is there, probably around 6′ 4″ or higher, but it was more than sufficient for cooking, dining and even entertaining a cocktail party or buffet crowd! And there’s a window in the front cap so you can see out in all directions.

The kitchen is truly vast, and there is a side-by-side dinette for two that overlooks the living room. We just loved the design. For us, though, it’s too long a trailer since we’d have to tow our RZR behind (it’s 44′ long), and we’d prefer hydraulic slides to cable slides in the bigger slide-outs. Our two hydraulic slide mechanisms and single worm-gear electric slide mechanism on our current trailer have pushed our slides in or out an estimated 2,000 times so far.

Keystone Raptor 427 toy hauler fifth wheel front kitchen 3-min

The Keystone Raptor 427 has an immense kitchen in the front of the trailer.

Keystone Raptor 427 toy hauler fifth wheel front kitchen 6-min

The counter space is incredible (although I could do without the purple lights)

Keystone Raptor 427 toy hauler fifth wheel view into Living Room from Kitchen-min

Seating for two overlooking the rest of the trailer – very cool!

Keystone Raptor 427 toy hauler fifth wheel front kitchen 7-min

Opposing loveseats in the slides plus dual recliners facing the TV (not seen in this pic).

Keystone Raptor 427 toy hauler fifth wheel front kitchen 4-min

Looking back up into the kitchen above the recliners

Keystone Raptor 427 toy hauler fifth wheel ramp door-min

The bike or motorcycle sized garage is under the bed. The ceiling raises and lowers.

You can read my article discussing the various toy haulers on the Trailer Life website here: Shortcut to Toyland with 16 Great Fivers

The March issue of Trailer Life happens to include two other articles of mine with photos by both of us: a feature article about RVing in the Canadian Rockies and my back page column about lovely Maroon Bells in Colorado!

If you are new to RVing, Trailer Life is a good magazine to subscribe to. If you are a motorhome person, the sister publication Motorhome Magazine (which also features our work from time to time), is another excellent magazine.

Another outstanding RV magazine and RV advocacy group and discount camping membership club and mail forwarding service, among many other things, is Escapees RV Club which we highly recommend joining.

IMPRESSIONS from VISITING the TOY HAULER FACTORIES

When were in Elkhart, Indiana, last fall (2018), we visited several RV manufacturing plants. We hadn’t done a factory tour in Elkhart since the spring of 2009 when the industry was in the midst of collapse.

The consolidation in the RV industry since the beginning of the recession of 2008 has been staggering and has whittled the list of RV manufacturers down to three conglomerates: Thor, Forest River and Winnebago. It has also reduced the list of major component suppliers down to two, Lippert Components and Furrion. Mom-and-pop shops making fifth wheel trailers independently of these conglomerates like Aluminum Toy Hauler, New Horizons and Space Craft and smaller component suppliers like MORryde are exceedingly rare.

The fraternity of talent at the top of the RV industry is very close knit and goes back many decades. If you follow the mergers and acquisitions back to the 1960s and 70s, the same names appear over and over in the executive suites of each company. The brothers who founded Keystone together with another executive who oversaw its huge growth sold it to Thor which itself was the result of the acquisition of failing Airstream from Beatrice Foods. After the three held top executive positions at Thor, these three men went on to found Grand Design and oversee its growth and sale to Winnebago. One of the partners sat on the Board of Directors over at Lippert Components, and after the sale to Winnebago another of the partners left the RV industry to start a pontoon boat company in partnership with Lippert Components.

The advantage to the rise of the conglomerates is wonderful economies of scale, but the flip side for the brands under these corporate umbrellas is the loss of the wild frontier style innovation that made early RVs so fun and funky as well as the forced adoption of quality standards that may not match the standards these brands had back when they were independent companies.

A Dishwasher = “That True Residential Feel”

Perhaps the most shocking thing for us was to discover how few people in the RV industry actually own and use RVs. I asked the general manager of one brand and a national sales rep of another what kind of RVs they owned, and the answers were, “I’m too busy to vacation in an RV” and “My wife likes hotels.”

This lack of personal RV experience has caused a disconnect between the manufacturers and their customers’ needs.

A perfect example was when a top executive at one brand told me that full-timers want a true residential feel to their fifth wheels, so every unit in his line of full-timer fifth wheels would be shipped with a dishwasher in it starting in 2019.

Now, of course, lots of full-timers want a dishwasher in their RV, but a lot of full-timers don’t want one.

Another executive at a different company told me, “Well, the dishwasher is a great place to store your dishes in an RV.”

It is? I’m not keen on mixing my clean and dirty dishes in the same storage place!

.
Check out our reactions to LIVING in a toy hauler HERE!

A National Sales Rep proudly showed me the outdoor kitchen on his toy hauler. He was so excited about it when he pulled it out, “Emily, you’re going to love this!” But when he pulled it out, it came to shoulder level on me. I’m 5′ 4″. I raised my arm and made a stirring motion with my hand in front of my chin and said, “I can’t cook like this.” He was crestfallen.

I began asking the executives we were meeting how they get their feedback from customers, and it seemed that they rely on a combination of the orders placed by the dealership buyers and by talking to people at trade shows.

So, it turned out that because 95% of the units of the one brand had been ordered with dishwashers in 2018, it was obvious there was a massive demand for dishwashers. So that’s why all units will have dishwashers going forward.

Similarly, since the sales rep with the outdoor kitchen had seen only grins and enthusiasm when he showed it to folks dropping by the booth at trade shows, he thought his outdoor kitchen was something his customers loved.

Ironically, doesn’t it make sense for dealers to put predominantly fully decked out units on their lots to show customers what can be ordered? And when you’re gallivanting around at an RV trade show and having a ball dancing in and out of tons of brand new units, are you really going to tell that smiling and friendly sales guy that his outdoor kitchen would never work for you?

The takeaway we got from all this is not to be shy and to find out who the buyer is at your local dealership and to tell them what you like and don’t like about the units on their lot. It seems that the closest the residents of the RV manufacturers’ executive suites come to their customers is the contact they have with the folks ordering their units in their dealer network.

ESCAPEES RV CLUB and WINNEBAGO

Fortunately and fabulously, Escapees RV Club and Winnebago have begun working together to get real feedback from real RVers into the design process. This project is in its earliest phase right now, but the emails I’ve received from Escapees about it are very encouraging. It is because of this kind of innovative and forward thinking at Escapees that we keep recommending our readers join Escapees. (They give us a tip if you mention “Roads Less Traveled” when you sign up, but we’d recommend them anyway!).

Founded by Kay and Joe Peterson, Escapees RV Club has been led by three generations of family members who have spent years on the road living in their RVs. They are the real deal when it comes to understanding the RV lifestyle.

TRAILERS BUILT by the AMISH

On a completely different note, some folks feel that a trailer built by Amish hands is of better quality than one made by other hands. It certainly makes for great marketing, especially for the companies that are in the heart of Amish country and employ lots of Amish people. We saw Amish workers in some of the plants, both men and women, but we didn’t see how their work could be substantially different than the work done by anyone else on the same assembly line.

Amish buggy at Open Range RV factory-min

The Amish really do work at the RV factories. They do the same jobs as other assembly line workers.

The factory workers are given jobs to do and are told how to do them. The quality standards and aseembly techniques are determined by corporate goals in areas like profitability, target market share, and unit build time to completion.

While a conscientious individual might put tremendous thought and care into a backyard project at their own home, the work they do on the assembly line at their job for an employer will be done the way management demands and not necessarily in a way that they would choose for their own personal project at home.

Before I tell you, take a quick guess at how long it takes to build a 44′ toy hauler fifth wheel. A month? A week?

At the Raptor plant we were told it takes 3 days. At the KZ plant it is 2.5 days. They have a ton of hands working simultaneously, and they all get the job done as quickly as possible.

INDEPENDENT MANUFACTURERS – ATC, Sundowner, Luxe, Space Craft, New Horizons

Independent RV manufacturing plants like ATC and Sundowner (another new entrant into the toy hauler market coming frome the horse trailer industry) take a few days longer to build their units than the bigger mass market brands. This partly because fewer people work on each trailer at a time, and partly because they start from scratch and build their own frames, doors and ramps rather than buying a ready-made frame, door and ramp.

Both ATC and Sundowner looked appealing to us, and we toured each plant. ATC is near Elkhart in Nappannee and Sundowner is in Oklahoma.

Unfortunately, without any slideouts we couldn’t fit our lives and belongings into an ATC fifth wheel toy hauler, and although the Sundowner toy haulers are an aerodynamic two feet shorter than standard fifth wheel toy haulers and are built with a fifth wheel gooseneck hitch which makes a fabulouos connection to the truck and completely frees up the truck bed when you’re not towing, they are also built with a very small bedroom because of the short gooseneck overhang.

However, for folks who have other lifestyle needs than ours, both the ATC and Sundowner deserve a good long look as they are sturdy, well built and rugged trailers that can be modestly customized on order and that have an intermediate price point between the mass market trailers and the high end custom units (New Horizons, Luxe and Space Craft). We visited Luxe and went to Space Craft a second time but will get into that in another post.

ALTERNATE SUPPLIERS – MORryde, Dexter

I mentioned the RV parts manufacturer MORryde, and as we studied toy haulers it seemed to us that there are two components in toy haulers these days where the MORryde version is superior to the competition: the ramp door and the stairs. Likewise, the Dexter brand of axles is considered to be superior to the competition (although the axle brand is a moot point if you plan to upgrade to the MORryde IS suspension which replaces the axles completely).

When our second factory-installed axle failed on our current trailer after our first axle failed and was replaced under our extended warranty, we replaced both axles with Dexter brand at our own expense (not under warranty) and have been very pleased.

So, in our evaluation of toy haulers during our own personal search for ourselves, the brands we focused on came with these MORryde and Dexter components. Generally, if a brand doesn’t specify in its marketing literature that it has a MORryde or Dexer branded component, then it doesn’t have it. There is marketing value in advertising that your trailer includes these brands, and the RV manufacturers call it out in their literature.

One of the side benefits (or disadvantages, depending on your point of view) of massive industry consolidation is that a hugely dominant parts supplier can strong arm its customers into buying its products by bundling them or offering other perks as part of the deal, something like: “If you buy our doors and windows we’ll throw in our stairs for free,” or “If you buy our stairs and ramp door we’ll warranty the frame for three years.”

MORryde Zero-G Ramp Door

Check out this video comparing the deployment of the MORryde Zero-G ramp door and the Lippert ramp door:

MORryde StepAbove

We like the old fashioned flip down front stairs on our fifth wheel, but that design is antiquated these days. The MORryde stairs called the “StepAbove” deploy easily.

FINAL TID-BITS

One of the interesting fallouts from the wholesale decimation of the RV industry that began in 2008 and went on until 2013 or so is that the smaller companies that survived the downturn did so because they engaged in some true soul searching and revised their self-image.

The folks at B&W Trailer Hitches began making farm fencing, and they had enough cash flow to pay their employees to work for the town where they are headquartered, providing groundskeeping and other municipal services. This not only kept everyone employed but it heightened their pride in their town and their loyalty to their company. Amazing and very smart. The folks at MORryde also branched out into non-RVing related products in a similar way.

The management at ATC took a long hard look at how to motivate their assembly line workers to make the best product possible. Rather than providing incentives based on the number of units produced, which is a common metric, they offered incentives that focused on quality control and reducing mistakes and system failures. ATC has the longest and deepest warranty of all the fifth wheel toy hauler manufacturers.

PHEW — THAT WAS LONG!

We’ve got more thoughts to share as we ponder this fork in our less traveled road. At the moment we’re leaning towards a new traditional fifth wheel trailer because the triple-towing seems okay, but who knows what the coming months will bring as we travel further afield and encounter a wider variety of situations with our rig.

Stay tuned!!

Triple tow Dodge Ram 3500 dually 36' fifth wheel and Polaris RZR on utility trailer-min

.

If this article has helped you in any way, please consider making a small contribution to help us out here.

Subscribe
Never miss a post — it’s free!

More Goodies:

Below are some of our most POPULAR POSTS (also in the MENUS above)

Buddy - A Journey in Spirit - The story of an event that changed our lives forever.

ARTICLE INDEXES
  • RV Tech Tips Articles - A one page index of links to all our RV Tech Tips, RV Upgrades & RV Maintenance articles.
  • RV Lifestyle Tip Articles - An index of links to all our RV Lifestyle Tips (finances, boondocking, major repairs, work/jobs, etc.)
  • Solar Power Articles - Overview and tutorial articles for how to design and install solar power on an RV or boat
  • Product Reviews - An index of links to all of our Product Reviews
RV UPGRADES, SYSTEMS & TIPS MONEY FULL-TIME RV LIFESTYLE GEAR STORE
  • Gear Store - A list of the goodies, equipment and gear we've found useful in our RV lifestyle!

Our most recent posts:

More of our Latest Posts are in the MENU.   New to this site? Visit RVers Start Here to find where we keep all the good stuff and check out our GEAR STORE!!

— Published March 2019

Honda EU2200i Generator Review + Oil Change and Maintenance Tips

We have been loving the heck out of our Honda EU2200i generator for the last seven months and have already put about 150 hours on it. We live in our RV off the grid on solar power 24/7, and we rely on the sun for 98% of our power needs. However, in the last few months we have experienced an extraordinary amount of wildfire smoke and rain in our RV travels, and that trusty old orb in the sky was nowhere to be seen for weeks on end.

Honda EU2200i generator RV camping

Honda EU2200i generator

Why A Honda EU2200i generator?

In the past we have used a generator only for a few days in mid-winter when the days are really short and storms blow in for a week at a time, limiting the amount of power our solar panels could produce, or for just a few days in mid-summer when the interior temp of our trailer shoots into the 90s and we run our air conditioner to cool down.

Honda EU2200i Generator back side-min

The back side of the Honda EU2200i generator.

When we decided to get one of Honda’s new and easily carried 2200 watt generators in early May, we didn’t think we’d put it to use right away. We were headed to the cool mountains for a month or so, and we doubted we’d need our air conditioner.

But our longer range plans were to go to the Upper Peninsula of Michigan and hang out along Lake Superior where we knew we’d be camping in shady spots under tall trees.

Honda EU2200i portable generator RV camping top view 1-min

.

Honda EU2200i portable generator RV camping top view 2-min

.

Honda EU2200i generator RV camping outlets side view-min

The “business end” of the Honda EU2200i generator

Honda EU2200i generator RV camping exhaust side view-min

The exhaust end

Ironically, within a few weeks of getting our new 2200 watt Honda generator, wildfire smoke filled the mountain air, obscuring the sun and preventing our solar panels from being as effective as usual.

The wildfire smoke was followed by weeks-long rain storms for the next few months as we traveled from the mountain states to Lake Superior. Oh my, were we happy it was so easy to set up our new little generator to keep our batteries nicely charged despite the dark skies.

RV camping in a fifth wheel trailer under stormy skies-min

Solar power is great until a storm like this sweeps in!

At one point we had to ask ourselves if we had inadvertently done a rain dance by getting this new generator!

Just like how one of us always get really sick whenever we put a new bottle of Nyquil in our medicine chest, we wondered if the deluge of smoke and rains came because we now had an easy access generator that could power our lives on a moment’s notice!

Fifth wheel RV camping with Honda EU2200i generator-min

When storms blew in we got the generator out — and it was easy!

The Honda EU2200i is light and easy to Carry!

The Honda EU2200i generator is a new and improved version of the much beloved Honda 2000i generator that has been powering the lives of RVers for many years. If you wander through the desert in Quartzsite, Arizona, in January, you’ll see the popular red generators outside of many RVs.

It weights just 46.5 lbs., holds just under a gallon of gas and delivers 2,200 watts of peak surge power and 1,800 watts of continuous power.

We have had a Yamaha 2400i generator with us since we started full-time RVing eleven years ago, and although it is a great generator, it is unwieldy to store, maneuver and set up. Too often we have looked at each other and said, “We really should get the generator out,” only to decide against it because neither of us felt like going through the hassle.

However, the light little Honda EU2200i generator has proven to be so darn easy to grab and set up that we often end up running it in circumstances where we wouldn’t have before.

For the moment, it is living in the back of our truck right next to the bigger generator. Either one of us can pick it up with one hand and lift it out of the truck, even while gingerly stepping around the fifth wheel hitch and the rest of the obstacle course in the bed of our truck. Not so with its big brother.

Starting the Honda EU2200i generator!

We like to start the Honda EU2200i generator without having it plugged into the RV so it can get a little warmed up before we put any loads on it. The shore power cord is plugged into the trailer, but we don’t plug the other end into the generator until the generator is actually humming along.

Since our trailer is a 50 amp trailer and the generator outlets are 15 amps, we use two adapters plus the shore power cord to get between the 15 amp female outlets on the generator and the male 50 amp outlet on our trailer:

We keep these two adapters on hand because it gives us the flexibility to connect the RV’s shorepower outlet to either a 15 amp power source or a 30 amp power source. However, you can also go directly from the 50 amp outlet on the RV to the 15 amp outlet on the generator and skip dragging out the heavy shore power cord by using a 15 amp Male to 50 amp Male adapter.

To start the Honda EU2200i generator there are three easy steps:

  • 1. Open the gas cap vent so a vacuum doesn’t build up inside the tank
  • 2. Close the choke (move the switch to the right)
  • 3. Set the generator switch to ON

Then pull the pull start cable and away you go.

Gas cap vent on Honda EU2200i generator-min

First point the gray dial to “On” to vent the gas cap.
Mark painted the “On” and “Off” labels to make them easier to see.

Honda EU2200i Generator front side-min

Then close the choke and set the generator switch to “On.” Now you’re ready to pull the start cord.

Starting the Honda EU2200i portable generator-min

Instant power!

Shortly after the generator roars to life, slowly open the choke (move the switch to the left).

We like to position the generator so the exhaust goes away from the trailer. If there are other people camped in the vicinity, we also like to place it somewhere in our campsite that it is as far from their campsite as possible so we don’t annoy them when we run it.

If it is raining out, we put it under one of the slide-outs so it doesn’t get wet.

Sometimes these locations are not optimal for pulling the start cord and getting the generator going (especially crawling under a slide-out!). But this little Honda generator is so light it is easy to maneuver it to wherever we want to place it, even after it is running.

RV camping in a fifth wheel trailer with Honda EU2200i generator-min

All set up and purring away.

RV camping with a Honda EU2200i Generator-min

Buddy jumps for joy!

Using Eco Throttle for Greater Efficiency and Less Noise

One of the really nifty features on the Honda EU2200i generator is the Eco Throttle. This is located on the “business end” of the generator in the upper left corner.

Turning it on lowers the RPMs of the generator so it doesn’t use as much gas and runs more quietly.

If we are going to run the generator for a number of hours primarily to charge the batteries and do other things that put just a small load on the generator like using our laptops, running the lights at night, or watching a movie on TV, we keep the Eco throttle turned on.

We tested the generator to see how long it would run if we filled the 0.95 gallon gas tank before it ran out of gas. We had it in Eco mode and used our laptops and other small things while it was running.

It ran for 9.5 hours!

We don’t usually run the generator for nearly that long.

As I’ve described in our article about what happens when you run solar power and shore power simultaneously, the best time for solar powered RVs to run a generator is in the morning hours. This helps get the batteries sufficiently charged so they can easily reach their charging (Absorb) voltage under solar power alone once the generator is turned off. This gives them more daylight hours to complete the Absorb stage before the sun goes down.

Outlets and switches Honda EU2200i Generator-min

The Eco Throttle switch allows the generator to run more efficiently and quietly when loads are light.

Eco mode is our default with this generator, both to save gas and to hear the generator’s quiet purr instead of its louder roar. In Eco mode it is as quiet as our Yamaha 2400i generator, but when it is not in Eco mode it is a little louder.

If you suddenly place a big load on the generator when it is in Eco mode, it will temporarily go into higher RPMs to provide the required power.

If we turn on the toaster while in Eco mode (our toaster is an 800 watt model), we can hear the generator rev up while the toaster is making toast. As soon as the toast pops up, the generator idles back down. If we do the same thing in non-Eco mode, the generator is already humming along at a fast pace, and it doesn’t need much of a surge to operate the toaster.

Honda EU2200i Generator for RV battery charging-min

We camped under thick canopies of trees in the rain in Michigan’s Upper Peninsula

If the generator is in Eco mode and we use the microwave (ours is an 1100 watt model), the generator has a slight lag time as it first senses the heavy load and then revs up to provide the necessary power.

There is an audible drop in tone and dimming of the lights on the microwave for a second or two before the generator roars to meet the challenge. We’re not sure this momentary dip in power is good for the microwave, so if we plan to use it we prefer to have the generator running in non-Eco mode first.

Can it power an RV air conditioner?

We have a 15,000 BTU air conditioner on our 36′ fifth wheel trailer. With some coaxing (i.e., warming up the generator, then turning on the Coleman air conditioner’s fan and finally turning on the air conditioner itself), our Yamaha 2400i generator can handle the air conditioner’s initial power surge and run it for hours on end without a hitch.

We were hoping the much lighter and smaller Honda EU2200i might be able to run it too. However, the generator’s 2200 watts max power is not quite enough to handle the surge when the air conditioner starts. It is likely it could power a 13,500 btu air conditioner (standard on smaller RVs) just fine.

The Honda EU2200i generator is designed to work in parallel with a twin generator and connector cables, giving you 4,400 watts of peak power, more than enough to run a 15k BTU air conditioner. You can probably run the microwave at the same time with that kind of juice! The wonderful thing about this setup is that the two generators are a lot smaller than one big 4.4kw generator would be.

Honda EU2200i and EU2200ic Companion Generator Parallel Combo Kit-min

Honda EU2200i + EU2200ic Companion Generator Parallel Combo Kit with covers for each.

Putting Gas in the Honda EU2200i Generator

The hardest part about putting gas in a generator is fiddling with the child-proof, spill-proof, idiot-proof gas can. Government regulators have obviously never used a gas can in their lives, and we’re quite sure a lot more gas has been spilled on our precious environment because of the newfangled user-unfriendly spouts than ever was spilled using the trusty old gas can spouts of days gone by.

Putting the spout on a plastic gas can-min

Good luck with the gas can spout!

Putting gas in a Honda EU2200i Generator-min

Easy access on the top of the generator for gassing it up.

We’ve been adding Seafoam Motor Treatment to the gas in the generator. This fuel stabilizer cleans the carburetor, keeps the engine clean, and we find it makes it easier to start.

When we cruised Mexico in our sailboat, we used it in the outboard motor for our dinghy and were very pleased with the results.

Honda EU2200i Generator Maintenance Tips – Changing the Oil

Changing the oil on the Honda EU2200i generator is a snap. First find a pleasant place to do it. Mark likes to elevate the generator onto some kind of platform so it is easy to drain the old oil out of the bottom.

As always, Buddy likes to supervise.

Changing the oil in a Honda EU2200i Generator-min

Changing the oil doesn’t take long, but doing it in a pretty place makes it more fun.

You’ll need the following:

  • A flat head screwdriver
  • A sealable 14 oz. or larger container for the old oil
  • A quart of SAE 10W-30 oil
  • Rags to clean up drips and wipe your hands
  • Optional: Rubber gloves

The first step is to unscrew the single screw that holds the front panel on the front of the generator and remove the panel so you have full access to the heart of the machine.

Opening a Honda EU2200i Generator to change the oil-min

Access the heart of the generator via the side panel on the front.

Opening a Honda EU2200i Generator to change the oil-min

Once it’s unscrewed, the side panel lifts off easily.

To check or change the oil, simply unscrew the dipstick in the lower left corner.

If you are just checking the oil, make sure the oil level fills the spout and is clear. Honda recomments changing it every six months or 100 hours of use (keep track of the hours of use in a log book).

Inside a Honda EU2200i Portable Generator-min

The dipstick is in the lower left corner.

Check the oil with the dipstick on a Honda EU2200i Generator-min

Unscrew the dipstick to check the oil and/or to change it.

When changing the oil, hold a container of some kind below the spout.

Any container that can hold 14 ounces of liquid is fine. Or you can drain the oil into an oil drain pan and then, after the new oil has been put into the generator, pour the old oil into the container that held the new oil.

In the case pictured here, Mark used an old plastic peanut jar with a screw top lid.

Drain the oil from a Honda EU2200i Generator-min

Drain the oil into an easily sealed container that holds at least 14 ounces.

To get all the oil out, tip the generator slightly towards you.

Drain all the oil from a Honda EU2200i portable Generator-min

Tip the generator towards you to get out every last drop.

The Honda EU2200i generator uses SAE 10W-30 oil.

Honda EU2200i Generator uses SAE 10W-30 oil-min

The generator uses SAE 10W-30 oil

Once the old oil is completely drained out, pour the new oil in.

Change the oil on a Honda EU2200i Generator-min

Pour the new oil in

The oil reserve is properly filled when the oil comes right to the edge (with the generator sitting level). Once it’s full, screw the dipstick back in and tidy up any drips with the rags.

Oil change on a Honda EU2200i Generator-min

The oil is full when it is level with the spout

The generator takes 14 ounces of oil and, of course, oil is sold in 16 ounce bottles. You can save the last two ounces for other odd jobs around your RV in one of these classic oil cans. Grandpa will be proud!

Honda EU2200i Generator Maintenance Tips – Cleaning / Replacing the Air Filters

Since the front panel of the generator is off, now is a good time to inspect the air filters. To access the air filters, unscrew the screw holding the access panel in place.

Inside a Honda EU2200i Portable Generator-min

The air filters are in the upper right area of the front of the generator

Open air filter compartment on a Honda EU2200i Generator-min

Remove the air filter cover

There are two small air filters inside. Each one is a small piece of foam. If they’re dusty and dirty you can clean and re-oil them. If they are brittle and have started to fall apart, you can replace them with Honda’s air filter replacement kit.

Air filter on a Honda EU2200i portable Generator-min

There are two air filters inside, one above and one below

Honda EU2200i Generator Air filter-min

.

Honda EU2200i portable generator Air filter-min

.

Honda EU2200i Generator Maintenance Tips – Inspecting / Replacing the Spark Plug

Once the front panel on the generator is buttoned up again, this is a good time to check the spark plug.

The Honda EU2200i generator’s spark plug is located in a small compartment on the top next to the handle. The cover slides off easily.

Open spark plug compartment Honda EU2200i portable generator-min

The spark plug has its own compartment on the top of the generator

Inside, the spark plug is covered by a spark plug cap. Simply pull the cap off to reveal the spark plug underneath.

Spark plug compartment Honda EU2200i Generator-min

Pull off the spark plug cap to reveal the spark plug underneath

To remove the spark plub, use a 5/8″ spark plug socket and ratchet plus 3/8″ drive extension. The spark plug is quite close to the generator handle, so a 5//8″ spark plug socket with an integral 3/8″ drive on a swivel extension could be very handy.

Remove spark plug from Honda EU2200i Generator-min

Use a 5/8″ socket and extension to remove the spark plug

The spark plug is the NGK CR5HSB.

Honda EU2200i Generator spark plug-min

NGK CR5HSB spark plug

Inspect it with a spark plug gap tool. The gap should be 0.24 to 0.28 inches which is equivalent to 0.6 to 0.7 mm.

Check spark plug gap with feeler guage on Honda EU2200i portable Generator-min

The spark plug gap should be between 0.24 and 0.28 inches (0.6 to 0.7 mm)

Before placing the spark plug back in the generator, spread a thin layer of high temperature anti-seize lubricant on the spark plug threads.

Apply anti-seize lubricant to spark plug for Honda EU2200i Generator-min

Apply a thin layer of high temp anti-seize lubricant to the threads

Anti-seize lubricant applied to Honda EU2200i Generator spark plug-min

.

And that’s it!

Honda EU2200i Generator charges batteries while RV camping-min

Happy campers!

If you are looking for a lightweight generator that can run for many hours on end and power all of the appliances in your RV that require less than 2200 watts to operate (in our case, this is everything except our 15k BTU air conditioner), the new Honda EU2200i generator is a great choice.

Hopefully if you buy one, you won’t inadvertently inspire the rain gods to dump weeks of rain on you like we did!!

Note added March 24, 2019 – 200,000 Honda 2200i units have been recalled for a leak in the fuel valve. You can schedule a free repair at a Honda authorized dealer. There is more detailed info from Honda about the specific units affected at this link.

Where to buy the Honda EU2200i generator and accessories:

RV Power Adapters and Dogbones:

Generator Maintenance Goodies:

Subscribe
Never miss a post — it’s free!

Related articles:

Our most recent posts:

More of our Latest Posts are in the MENU.   New to this site? Visit RVers Start Here to find where we keep all the good stuff and check out our GEAR STORE!!

RV Awning Installation and Repair – Replacing the Awning Fabric

Our RV awning is 11 years old now, and the canvas fabric recently tore at the top and bottom. RV awnings are a pain in every respect (except for the wonderful shade they offer), and we knew we were in for a challenging DIY repair if we tried to do it ourselves.

Fixing an RV awning is a job for at least two people, preferably three or four for certain parts of the job, and it’s easiest if someone in the group has done it before because it can be a little tricky.

Ripped RV awning torn before replacement-min

Oh no! Time for new RV awning fabric!

We were traveling through Rapid City, South Dakota, and recent hail storms had made a mess of many RVs and RV dealerships all around the area. Only one of the local RV dealerships and repair shops could get us in within the week, so we were thrilled when we backed into a bay at Jack’s Campers.

Fortunately, they had the fabric for a 17′ Dometic Sunchaser awning in stock, an old manual model that is not installed on new RVs any more. Luckily, there must be enough oldies-but-goodies on the road these days that Jack’s Campers stocks them.

We back our fifth wheel trailer into a bay at Jack's Campers in Rapid City South Dakota-min

We got into position at Jack’s Campers in Rapid City, South Dakota.

We called our RV Extended Warranty folks, Wholesale Warranties, to find out if this awning failure would qualify for reimbursement under our warranty plan.

We have had so much good luck with our extended warranty on major repairs like our refrigerator, trailer axle, suspension, toilet and window leaks and plumbing, that we were hopeful this repair would be covered too. However, only the mechanical aspects of the awning were covered, not the fabric.

In the end, the whole RV awning repair job ended up costing $444 out of pocket, most of that being for the new fabric, and it took the guys at Jack’s Campers just 45 minutes to do it.

The first step was to remove the awning arms and roller from the sidewall of our fifth wheel. They unrolled the fabric about a foot and unscrewed the mounting brackets that attached the awning arms to the side of the trailer.

Remove the bolts attaching RV awning to the side of the fifth wheel trailer-min

First, remove the awning arms from the sidewalls of the trailer.

There was putty in the awning fabric track where the mounting bracket had been, so this had to be removed with a flathead screwdriver.

Use flathead screwdriver to remove putty from RV awning track on fifth wheel trailer-min

There was some putty in the awning track, so it was removed with a flathead screwdriver.

Next, two guys slid the awning fabric off of the awning track on the RV wall and marched the whole thing into the workshop and rested it on some saw horses.

Two people slide the RV awning off the track on a fifth wheel trailer RV-min

Two mechanics walked the awning out of the track on the trailer.

Rest the RV awning on saw horses to remove the fabric-min

Once in the shop the awning was laid across some saw horses.

Manually operated RV awnings have a spring inside the roller mechanism (a “torsion assembly“) for rolling up the fabric. At one end of the roller there is a locking mechanism to keep the spring inside the roller tight so the fabric doesn’t unroll. This locking mechanism became important when the new fabric was installed to get the spring tensioned correctly inside the roller.

Locking end of RV awning-min

The right arm of the awning has a locking mechanism which keeps the fabric from rolling off the roller.

At the opposite end of the roller there was no locking mechanism. The bolt holding the awning arm to the roller at the non-locking end was removed and the arm was pulled off. The arm at the locking end of the roller remained attached throughout the job.

Remove bolt holding RV awning arm to the roller-min

Remove the awning arm from the non-locking end of the roller.

RV awning endcap and spring-min

Awning arm removed.

Then the rivets on the endcap were drilled out and the torsion assembly was pulled out.

Drill out rivets from endcap on RV awning-min

Drill out the rivets on the endcap.

Remove spring and endcap from RV awning to replace fabric-min

The endcap and spring (torsion assembly) are removed from the roller.

RV awning spring and endcap-min

The torsion assembly is out of the roller.
Spraying it with silicone spray will help the awning roll more easily.

Then the awning fabric was slid off of the roller.

Two mechanics hold the RV awning to slide the torn fabric off the track-min

Two mechanics slid the old awning fabric out of the track.

The new fabric was unfolded and laid out in the workshop, and then it was slid into the track on the roller until the fabric stretched the whole length of the roller.

Open up and spread out the new RV awning fabric-min

The new awning fabric was unfolded and laid out.

Opened up RV awning endcap-min

The new awning fabric will be slid into the track on the roller.

Install new RV awning fabric by sliding it along the track-min

The new awning fabric was started in the track on the roller.

Spraying the track with a heavy duty silicone spray helped the fabric slide along the track smoothly.

Spray heavy duty silicone on the RV awning track before sliding the fabric onto it-min

Spraying the track with silicone helps the fabric slide more smoothly.

Slide new RV awning fabric onto the roller along the track-min

Two mechanics slid the new awning fabric along the roller track.

Then the torsion assembly was placed inside the roller and new endcap rivets were installed.

Reinstall RV awning endcap and spring-min

The endcap and spring were reinserted inside the roller.

Install new rivets on RV awning cap-min

Put new rivets on the endcap.

New rivet installed on RV awning endcap-min

New rivet in place.

The fabric was positioned so it went all the way to the locking end of the awning. At the opposite end a set screw was screwed in to prevent the fabric from sliding off the track.

New RV awning fabric at endcap on locking end of roller-min

Make sure the awning fabric has been slid all the way to the locking end of the roller.

Screw in set screw to keep RV awning fabric from falling off the track-min

Put a set screw at the non-locking end of the fabric so it doesn’t slide off the track.

The new fabric was laid out so it could be rolled onto the roller. Then a vice grip was used to turn the spring between 15 and 18 times to get the right spring tension.

New RV awning fabric installed-min

New awning fabric is in place.

Use vice grips to wind up the new RV awning fabric-min

Use vice grips to rotate the spring 15 to 18 times to ge the right spring tension.

Then the awning arm was reattached to the roller with a bolt.

Bolt on the RV awning arms to the roller-min

Bolt on the awning arm.

New RV awning fabric with set screw and awning arm attached-min

Awning arm (non-locking end) is reattached.

Back at the trailer, the awning track was sprayed with heavy duty silicone.

Use heavy duty silicone spray to lubricate the RV awning track-min

Out at the trailer spray the awning track with silicone.

Then the new awning fabric was loosely wrapped around the roller and the whole thing was marched outside to the trailer.

Wrap the new RV awning fabric around the roller-min

Four guys assisted in wrapping the new awning fabric around the roller a few times.

Carry the RV awning out to the fifth wheel trailer-min

The awning is taken out to the trailer.

Our little project supervisor, Buddy, had been watching all the goings on through open big shop door from a safe distance out by the trailer. When the awning and its new fabric were brought out to the trailer, he backed up as far as he could into the parking lot to give the guys room to work!

Supervising puppy keeps his distance from the RV awning project-min

Stand back!

Using ladders and reaching overhead, four guys maneuvered the awning fabric into the track on the trailer and slid it all the way to the front end of the track. This is where having lots of hands can help.

Slide the RV awning fabric along the track on the wall of the fifth wheel trailer RV-min

The awning fabric is slid along the track on the side of the trailer.

After installing the awning on the trailer, the mechanics noticed that the two feet that held the bottoms of the two awning arms had each developed hairline cracks. So, they replaced each foot.

Replace the cracked RV awning foot-min

The feet of both awning arms had developed small cracks, so they were replaced.

The last step was to test the awning by rolling it all the way out and then all the way in again.

New RV awning installed on our fifth wheel trailer RV-min

Test the awning to make sure it rolls all the way out and all the way in again.

Completed installation of the new RV awning fabric on a fifth wheel trailer-min

Done!

Ta Da!! A job well done. The whole project took 45 minutes from start to finish.

Now that we’ve seen how a manual RV awning gets installed, Mark is confident he could do it without going to an RV repair shop as long as he had some extra hands for sliding the awning fabric on/off the trailer awning track and on/off the roller track.

Side note: If you have a manual awning, it is really important that you use some kind of velcro straps or bungee cords wrapped around the awning arms as extra security to keep the awning from accidentally opening while you are traveling.

Our photo above doesn’t show them, but we have used these awning straps ever since we bought the trailer.

Subscribe
Never miss a post — it’s free!

More cool articles about RVs and RVing:

  • RV Tech Articles – An index of all our technical articles (upgrades/mods)
  • RV Lifestyle Articles – An index of all our RV lifestyle articles (RV lifestyle costs, repairs & breakdowns, “living the dream” and more)

Below are some of our most POPULAR POSTS (also in the MENUS above)

Buddy - A Journey in Spirit - The story of an event that changed our lives forever.

ARTICLE INDEXES
  • RV Tech Tips Articles - A one page index of links to all our RV Tech Tips, RV Upgrades & RV Maintenance articles.
  • RV Lifestyle Tip Articles - An index of links to all our RV Lifestyle Tips (finances, boondocking, major repairs, work/jobs, etc.)
  • Solar Power Articles - Overview and tutorial articles for how to design and install solar power on an RV or boat
  • Product Reviews - An index of links to all of our Product Reviews
RV UPGRADES, SYSTEMS & TIPS MONEY FULL-TIME RV LIFESTYLE GEAR STORE
  • Gear Store - A list of the goodies, equipment and gear we've found useful in our RV lifestyle!

Our most recent posts:

More of our Latest Posts are in the MENU.   New to this site? Visit RVers Start Here to find where we keep all the good stuff and check out our GEAR STORE!!

Repairing and Replacing RV Roof Vents After a Hail Storm!

July 2018 – We have been floating around northern Wyoming and the Black Hills of South Dakota for the past few weeks, an area that is prone to wild hail storms. The other day, while we were away from the trailer in town, a horrific hail storm came through our campsite and wreaked havoc on our RV roof.

A hail storm damaged a RV roof vents on a fifth wheel trailer-min

Will these gathering storm clouds dump hail on us?

We didn’t know this was happening while we were gallivanting around town, sipping lattes, running errands and chatting with the locals. It was nice there!

But we got a hint about what had happened (that we didn’t understand at first) as we drove back to our campsite when we saw a fifth wheel trailer going by us on the highway with a wildly flapping tarp strapped down over its roof.

When we got back to our trailer we noticed some large clumps of ice in the grass and began to wonder.

Large hail fell and broke RV roof vents on fifth wheel trailer-min

At least half an hour or more after the storm ended, big chunks of hail were still on the ground.

We’ve been through hail storms before, most notably at Bryce Canyon and at Cedar Breaks National Monument, but the hail has always been about the size of a pea. Even at that, the thunderous sound on the trailer roof is astonishing.

But this time, considering the storm must have ended at least 30 minutes or even an hour or more before we got back to the trailer (the ground wasn’t very wet), these ice chunks were still pretty big despite melting fast. Suddenly it hit us, “Uh oh. Are the solar panels okay?” Mark quickly climbed up on the roof to find out.

As he yelled, “Oh, WOW!” from the rooftop I noticed that another storm was darkening the sky and was on its way.

Checking RV roof vents on fifth wheel trailer after hail storm-min

Mark surveys the hail damage on our roof while another storm threatens…

Luckily, there was no damage to our solar panels. However, the hail storm had smashed two of our RV roof vents!

These were basic RV roof vents with small 12 volt fans, one located in the toilet room and one in the shower stall, and the damage to each one was severe.

Broken RV roof vent on fifth wheel trailer-min

Yikes!

Broken RV roof vent on fifth wheel trailer-min

And more yikes!

Not only were the RV roof vent dome lids broken in multiple places but the fan blades above the screens had been broken off too!

Broken RV roof vent on fifth wheel trailer inside view-min

Not only did the lid get broken but some 12 volt fan blades broke too!

Broken RV roof vent on fifth wheel trailer view from inside-min

The other vent fared no better!

Interestingly, our two Fantastic Fan RV roof vents were still 100% intact and sustained no damage. That’s an especially good thing because they are over our bed and over our recliners which would have all gotten soaked.

We had little time to puzzle over it all because another storm was on its way and would be dumping either rain or hail or both on us again momentarily. If we didn’t fix the vents in the next 10 minutes or so, our shower and toilet room would get drenched inside once again. That wouldn’t be a disaster, but who would want to sop up the mess twice?

Mark surveyed the damage and decided the best way to fix the RV roof vents for the short term — until we could get some replacement RV roof vents — was to tape them up with Gorilla tape.

Gorilla tape temporarily repairs RV roof vent-min

A quickie repair job with Gorilla Tape was enough to withstand a few more violent storms!

The storm arrived with a vengeance and we were pelted with rain. Then another two storms passed over us in the next 12 hours. Not much hail fell, but one storm pounded us with a deluge of rain for over two hours.

Lightning strikes during a storm-min

As I clicked the shutter on this eerie landscape I saw a flash of lightning through the view finder. What luck!

Gorilla tape is amazing stuff, and not one drop of water leaked through the broken roof vents in all that rain. So, if you’re ever in a bind like this, it doesn’t hurt to have a roll of Gorilla Tape on hand!

Insurance? Warranty??

We debated whether to file an insurance claim, but the cost of this repair would barely meet our deductible. We also debated whether to try using our RV extended warranty since it had worked so well for us in the past when we needed some truly major equipment replacements (axle, fridge, suspension, toilet and plumbing). But warranties cover system failures, not accidents or acts of God (like hail).

So, this would be a DIY job without any outside financial assistance.

The next day we picked up two replacement RV roof vents (Ventline V2094 units by Dexter) at a local RV dealership and parts store. We didn’t get there until the afternoon, and we were amazed to find that there had been a run on RV roof vents that morning. They had just one left. The other had to be brought in from a partner store in the next town!

We also picked up a bunch of tubes of Dicor Lap Sealant, and then Mark got out the tools needed for the job and went to work.

Tools used to install new RV roof vents on fifth wheel trailer-min

Tools for the job: Screwdrivers, drill, wire cutters and a knee pad. Not shown: a caulk gun.

First, he used a flathead screwdriver to get the old Dicor Lap Sealant off of all the screw heads holding the damaged roof vent to the roof of the trailer.

Remove caulking from screw head on RV roof vent-min

First, scrape off the old Dicor Lap Sealant to reveal the screw heads.

Screw head revealed so RV roof vent can be removed-min

All the screws are #2 square heads.

Unscrew screws attaching RV roof vent to fifth wheel trailer roof-min

Unscrew the screws using a #2 square drill bit in a cordless drill.

Then he used a #2 square bit in our Rigid cordless drill to unscrew all the screws.

All the screws on the old RV roof vent are removed-min

All the screws have been removed.

Then he used the flathead screwdriver to remove the Dicor Lap Sealant from the top of the RV roof vent flange.

Remove Dicor Lap Sealant from RV roof vent before removing the vent-min

Scrape the Dicor Lap Sealant off the flange so the RV roof vent can be removed.

The old RV roof vent was now ready to be pulled off of the roof all together. However, the wires for its 12 volt fan were still attached, so he clipped those off with diagonal cutting pliers.

Remove old RV roof vent from roof of fifth wheel trailer-min

The old RV roof vent is ready to be removed except for the 12 volt fan wires.

Wires for 12 volt fan still attached to old RV roof vent before it is removed-min

.

Cut the wires on the old RV roof vent before removing it from fifth wheel trailer-min

Cut the wires leaving plenty of wire remaining for the new RV roof installation.

At last the old RV roof vent was completely removed leaving just the gaping hole into our shower stall below.

Hole in fifth wheel trailer roof after removing RV roof vent-min

Ready for the new RV roof vent.

The next step was to prep the new RV roof vent for installation. Mark unrolled some putty tape, which is sticky on both sides, and pressed it onto the bottom side of the flange of the new RV roof vent. Then he cut it to the proper length and peeled off the protective strip to expose the sticky part.

Place butyl putty tape along edges of RV roof vent before installing it on fifth wheel trailer-min

Place strips of putty tape on the bottom side of the flanges on the roof vent. This is double sided sticky tape.

cut double-sided putty tape before installing RV roof vent on fifth wheel trailer-min

Cut the tape.

Remove protection from double-sided sticky tape before installing RV roof vent on fifth wheel trailer-min

Remove the protective strip to expose the sticky side of the putty tape.

At the end there was a tiny gap in one corner. He rolled a small bit of the putty tape into a ball and pressed it into the gap.

Double sided sticky tape ball-min

If you end up with a gap, ball up a little putty tape and press it in the gap.

Fill gap in double-sided sticky tape before installing RV roof vent on fifth wheel trailer-min

.

One of the interesting things about these RV roof vents is that the lids are flexible. Our old ones were heavily scraped from going under low hanging branches (as you can see in the first pictures of the broken vents near the top of this article), and they are designed to flex when something presses on them.

We didn’t want to demonstrate this with the new RV roof vents, but Mark pushed his shoe into the old vent so you could see. Obviously, the lid is weakened by the taped up holes, but it still has huge amount of flex to it.

RV roof vent has flexible dome-min

The dome lids on these RV roof vents are very flexible which helps when you hit low hanging branches.

The next task was to get the RV roof vent installed on our trailer roof. We often pass things up to and down from the roof via the slide-out next to our front steps. This is much easier than climbing the ladder with one hand while holding something in the other.

Put the new RV roof vent on the slide-out of the fifth wheel trailer-min

The new RV roof vent goes up on the roof.

The Ventline RV roof vents had embossed labels showing how to orient them on the roof. The idea is to install the RV roof vent so it opens to the rear of the RV. That way, if you accidentally leave it open and drive off, the hinges won’t be fighting 65 mph winds on the highway that could rip the lid off.

New RV roof vent orientation towards the front of the trailer-min

Be sure to orient the RV roof vent so it opens towards the back of the rig.

Vehicle Front lettering on RV roof vent-min

It says “Vehicle Front” with an arrow. You may need to feel around to find the lettering!

New RV roof vent is in place and screwed onto fifth wheel trailer roof-min

The new RV roof vent is in position.

Before securing the RV roof vent in place, Mark wired up the 12 volt fan. First he made a note of which color pairs had been wired together before and then cut off the crimp-on barrel connectors from each pair of wires. Then he used wire strippers to strip off a little bit of the outer casing of each wire to reveal the copper strands inside. Some errant strands were sticking out of the group so he he twisted all the copper strands together.

Strip wires for 12 volt fan on RV roof vent installation-min

Note how the fan is wired, remove the existing barrel connectors and strip the casing from the wires.

Prep wires for 12 volt fan for RV roof vent installation-min

Twist all the strands so no stray ones stick out.

After doing this to all four wires he twisted the two pairs of wires together and screwed on new wire nuts.

Prep wires for 12 volt fan on RV roof vent installation-min

Twist the pairs of wires together and screw on the wire nut.

Completed wire nut for 12 volt fan on RV roof vent installation-min

The last squeeze.

At this point he turned on the 12 volt fan just to be sure that it not only was wired correctly but also rotated in the right direction to exhaust air out of the RV. If he’d reversed the pairs of wires by accident, the fan would have run backwards, forcing air into the RV instead of exhausting it out.

12 volt wires for 12v fan on RV roof vent installation-min

Test the fan to be sure it turns on and spins in the right direction.

Then he tucked the wires in and closed the lid so he could screw it onto the RV roof.

Place new RV roof vent on fifth wheel trailer roof-min

Then tuck the wires in and position the RV roof vent so the screw holes line up.

Using the #2 square bit on his cordless drill, he screwed down the four corner screws first.

Screw in corner screws on new RV roof vent installation on fifth wheel trailer-min

Screw in the four corners first.

Then, to ensure the RV roof vent would seal evenly on all sides, he placed all the screws in their positions around the edges of the vent and screwed them in using a star pattern in the same way that lug nuts get tightened when changing a tire.

Use a cordless drill and #2 square bit to screw in new RV roof vent to fifth wheel trailer roof-min

After placing all the screws in the holes, use a star pattern to screw them in evenly.

New RV roof vent installation on fifth wheel trailer-min

Done.

The next task was to cover all the screws with a thick layer of Dicor Lap Sealant. Mark had tackled this project in the early morning so he wouldn’t have to sweat it out on the RV roof at midday, but this meant the Lap Sealant was still quite cold and wouldn’t flow well. So, he took a break and left the tubes of Lap Sealant out in the sun to warm up for a while.

Dicor Lap Sealant for RV roof vent installation-min

Dicor Lap Sealant has to flow, so make sure it is warm enough that it will flow smoothly.

When the Lap Sealant was finally warm enough to flow, he clipped off the end of a Dicor Lap Sealant tube and set it in his caulk gun. He wryly joked with me that if you don’t invest in a quality caulk gun at the outset, you’ll keep throwing them out until you do!

Cut the end off the tube of Dicor Lap Sealant-min

Cut the end off the Lap Sealant tube and place it in the caulk gun.

Then he flowed the Lap Sealant along the edges of the RV roof vent flange, flowing a little over each screw head as he went. It took almost two tubes of Dicor Lap Sealant per RV roof vent.

Sealing the new RV roof vent with Dicor Lap Sealant-min

Flow the Lap Sealant along the flange and over each screw head.

And Ta Da — he was finished!

This installation project took about 45 minutes per roof vent.

Seal the new RV roof vent with Dicor Lap Sealant-min

Done.

Our old RV roof vents had been installed at the NuWa factory in 2007 when our trailer was built, and they had worked flawlessly right up until this hail storm in 2018.

We were intrigued to discover that the old RV roof vents had been tinted a dark shade. The new ones were pure white, and what a difference that made inside! The first time I used the toilet room I opened the door and wondered why the light was on because it was so bright!

These lighter colored RV roof vents may let in a lot more heat, but vent insulators can help with that on the hottest days.

RV roof vent installed on fifth wheel trailer-min

One RV roof vent finished and one to go. After that, time for a beer!

Mark did some other RV roof repairs while he was up there, but I’ll save those projects for a future article!

Subscribe
Never miss a post — it’s free!

Goodies we used for this job are available at these links:

More RV “tech tips”

Index of RV Tech Tips Articles on this website
Index of RV Lifestype Tips Articles on this website


Popular RV tech articles:

Our most recent posts:

More of our Latest Posts are in the MENU.   New to this site? Visit RVers Start Here to find where we keep all the good stuff and check out our GEAR STORE!!

MORryde SRE 4000 Installation & Review – Smooth Trailer Towing

The MORryde SRE 4000 is a fabulous replacement for the standard equalizer used in most trailer leaf spring based suspension systems. We recently replaced our fifth wheel trailer’s equalizer with a MORryde SRE 4000, and what a difference this has made when we tow on bumpy roads!

MorRyde SRE 4000 Trailer Suspension Installation and Review

MorRyde SRE 4000 Trailer Suspension Installation and Review

We have had our 14,500 lb. 36′ Hitchhiker fifth wheel trailer for over ten years, and during that time we have replaced the leaf springs, the shock absorbers and the equalizer with beefier components than the ones that were installed at the factory. We also cut the hangers off the frame and placed them at a slightly wider spacing when the tires threatened to touch each other due to a failure within the suspension system (blog post about all that here).

Our leaf springs are now Rockwell American leaf springs made in America from American steel. In addition to switching brands, we upgraded our leaf springs from the factory installed 7,000 lb leaf springs to 8,000 lb springs.

These wonderful upgrades meant we no longer had a problem with sagging leaf springs or a faulty suspension system, but the ride inside the trailer had become very harsh. It was now routine for us to find things in total disarray inside our trailer after towing it down even modestly bumpy roads.

MorRyde SRE 4000 installation and review-min

The MORryde SRE 4000 includes equalizer and wet bolts (heavy duty shackles) for each axle.

After arriving at a new campsite we’ve found our sconce lights dangling and we’ve had several light bulbs on our ceiling fan shatter all over the floor.

We keep some books in a cabinet in the far back of the trailer, above the rear window, and that cabinet was always a total disaster whenever we unhitched. Books and pamphlets and maps would be toppled all over each other.

In another rear cabinet in the trailer I keep a pocket flashlight and a chapstick, among other things, and darned if those two items didn’t always roll away and disappear under a pile of camera cleaning supplies every time we towed the trailer.

We had to be super careful opening our RV refrigerator door, because bunches of things would fall out onto the floor.

We have a few battery operated LED lights mounted under cabinets with Velcro, and they invariably would fall onto the counter tops. And from longstanding habit we tend to leave our place mats on our dining table, and they would always be on the floor when we arrived anywhere.

Mark’s tools down in the Man Cave? Oh my. We won’t even talk about that mess with all those tool boxes tipped over on their sides.

MorRyde SRE 4000 installation and review-min

Here’s another look at the components of this system: MORryde SRE 4000 and heavy duty shackles

We had resigned ourselves to fixing a disaster every time we parked and set up camp, but it sure was frustrating.

Then Mark started reading up on the MORryde SRE 4000. MORryde is well known among RVers for their patented IS (Independent Suspension) system which is an axle-less rubber based system that doesn’t involve leaf springs at all. These are standard on the upscale New Horizons fifth wheels, and they are a pricey but popular upgrade with many RVers who have replaced their factory installed leaf spring suspension with the MORrydes IS suspension on their fifth wheel trailers.

However, the MORryde SRE 4000 simply replaces the equalizer in a leaf spring suspension system and leaves the rest of the system intact, including the leaf springs, axles and shock absorbers. Rather than having a boomerang shaped piece of steel (an equalizer) that rocks back and forth between the two axles’ leaf springs, the MORryde SRE 4000 adds a rubber component that provides 4 inches of travel. So, not only does it rock back and forth, but it absorbs the bumps.

Replacement of trailer equalizer with Morryde SRE 4000-min

The MORryde SRE 4000 replaces the above equalizer and bolt assembly that sits between the hanger at the top and the two sets of leaf springs on either side.

We decided that this seemed like a really neat solution to our problem, so we headed over to Rucker Trailer Works in Mesa, Arizona, to have the MORryde SRE 4000 installed.

Rucker Trailer Works has worked on our trailer before. They aligned the frame and rehung the hangers to laser-point perfection after our initial suspension replacement at another shop. They have been in business for decades and they are true trailer experts. We would trust them with our trailer any day of the week and will eagerly return to them for any work we need in the future.

If we had known about them at the time, we would have gone to them for our electric over hydraulic disc brake conversion, and they also would have been our initial choice when we had our failing suspension replaced.

Rucker Trailer Works Mor-ryde SRE 4000 installation-min

Rucker Trailer Works in Mesa, Arizona, did a superior job.

We got set up in a bay and three mechanics quickly got to work.

Fifth wheel trailer ready for Morryde SRE 4000-min

We parked our buggy (a 36′ Hitchhiker fifth wheel) in one of the work bays.

Our new puppy, Buddy, wanted to be the Project Supervisor. But he had been caught sleeping on the job when we did our RV screen door upgrades a few weeks ago. So, he reluctantly went away to take a nap in the truck while the experts did the installation.

MORryde SRE 4000 review and installation-min

Our new puppy, Buddy, wanted to be the Supervisor but he napped in the truck instead.

The first step was to remove the wheels and jack the trailer up with floor jacks, placing the jacks under the frame.

Remove 5th wheel trailer wheels for MORryde SRE 4000 installation-min

First things first: jack up the trailer and remove the wheels.

Once the trailer wheels were off the ground, additional jacks were slid beneath the axles to support them. This was an important step because the project would involve disconnecting and reconnecting one of the points where the axles are attached to the trailer via the leaf springs.

There are five attachment points on each side of the trailer between the axles and the frame. Three of these attachment points are the hangers. The hangers connect the endpoints of the leaf springs: one at each of the two the outer endpoints and one in the middle supporting both leaf springs via the equalizer. The other two axle/frame attachment points are the two shock absorbers.

When the equalizer is removed, each leaf spring loses one attachment point to the frame. That is, each leaf spring ends up connected to the frame by only one hanger at one end while the other end is left dangling where the equalizer used to be. As each leaf spring drops, the shock absorbers could also be stretched open and possibly damaged. Also, it’s much easier to line up the bolt holes when installing the MORryde SRE 4000 if the axles are supported!

Therefore, jacks were positioned beneath the axles to hold the axles in place during the job.

This “after” pic shows the five connection points between the trailer frame and the axles.
The axles must be supported when the center attachment point is removed during this job.

Because we have electric over hydraulic disc brakes on our trailer (an upgrade we highly recommend to anyone with a large fifth wheel trailer), the disc brake calipers were removed and set aside with the hydraulic lines still intact and attached.

Fifth wheel trailer disc brake rotor and caliper-min

Because we upgraded our trailer to disc brakes, the brake calipers had to be removed temporarily.

Fifth wheel trailer disc brake with caliper removed-min

The disc brake calipers were set aside with the hydraulic line still attached & intact.

The equalizer was now at a crazy angle because the trailer was raised up on jacks.

Fifth wheel trailer equalizer replaced by Morryde SRE 4000-min

The old equalizer is cocked because the trailer is on jacks and the weight is off the wheels

The bolt holding the equalizer to the hanger was removed, and then the bolts holding the equalizer to the leaf springs were removed.

Remove 5th wheel trailer equalizer to install Mor-Ryde SRE4000-min

The bolt holding the equalizer to the hanger was removed.

Bolts removed from fifth wheel trailer equalizer to install MorRyde SRE4000-min

Next, the bolts holding the equalizer to the leaf springs needed to be removed.

These were not the original factory-installed bolts. They were wet bolts that we had had installed when our suspension was replaced a while back.

Wet bolts and equalizer from fifth wheel trailer-min

The old equalizer and bolt assemblies.

To our surprise, the mechanics discovered that the one of the equalizers was damaged. The top hole had started elongating and the brass bushing had broken. We were both astonished because we had towed our trailer only 7,500 miles since the equalizer had been installed. Our trailer weighs in at its GVWR and is not excessively heavy.

Damaged Dexter equalizer removed from fifth wheel trailer-min

One of the equalizers was already damaged after just 7,500 miles of towing.

Damaged Dexter equalizer removed from fifth wheel trailer suspension-min

The top hole had elongated and the bronze bushing had broken.

As we pondered how this damage could have happened, we remembered one particularly nasty road we had driven down this past year. It was a 3 mile long stretch of miserably rutted dirt road that took us 45 minutes to cover. At the end of it we noticed that the top equalizer bolt was hanging halfway out because the nut had worked its way off.

You can read about the details and see Mark’s incredibly ingenious solution to get us back on the road in this post: Trailer Suspension Nuts & Bolts – One Nut From Disaster!

Here’s a pic from that scary moment many miles from nowhere:

Bolt falling out of equalizer in fifth wheel trailer suspension-min

Last year, after driving for 45 minutes on the nastiest dirt road we’ve ever been on, Mark noticed the bolt holding the equalizer to trailer frame was working its way out. This may be what caused the damage to the equalizer that we saw during the MORryde SRE 4000 installation.

Past damage behind us, the next step was to hang the MORryde SRE 4000 on the leaf spring hanger.

MorRyde SRE 4000 installation on fifth wheel trailer frame hanger-min

The MORryde SRE 4000 was suspended by a bolt at the top.

Prior to tightening the bolt, the mechanic used a C-clamp to tighten the hanger arms and hold the MORryde SRE 4000 in place.

MorRyde SRE 4000 installation on fifth wheel trailer frame hanger-min

A C-clamp held the MORryde SRE 4000 in place

Then the C-clamp was removed and the MORryde SRE 4000 was centered between the leaf springs.

Position MorRyde SRE 4000 on fifth wheel trailer frame hanger with disc brake caliper removed-min

The MORryde SRE 4000 was bolted onto the hanger.

Fifth wheel trailer suspension with disc brakes and MorRyde SRE 4000-min

The MORryde SRE 4000 was suspended from the hanger.

MorRyde SRE 4000 and fifth wheel trailer leaf springs-min

Looking good.

The next step was to install the heavy duty shackles (or “wet bolts”) on either side of the MORryde SRE 4000, first bolting together one side and then the other.

Leaf springs attached to Mor-Ryde SRE 4000 on fifth wheel trailer suspension-min

A new wet bolt assembly attached the MORryde SRE 4000 to one leaf spring.

MorRyde SRE 4000 installed on fifth wheel trailer hanger and leaf spring suspension-min

Now it was fully bolted on to the hanger at the top and to both leaf springs on either side.

And that was it! Of course, the process had to be repeated on the other side of the trailer.

The mechanic held up the equalizer to show where it had been.

Comparing fifth wheel trailer equalizer and MorRyde SRE 4000-min

For comparison, here’s where the equalizer used to be.

The next step — after admiring how the MORryde SRE 4000 looked between the leaf springs — was to reattach the disc brake calipers, mount the wheels and lower the jacks until the trailer was standing on its own wheels once again.

MorRyde SRE 4000 installed on fifth wheel trailer leaf spring suspension-min

The disc brake calipers were reattached.

Reinstall wheels on fifth wheel trailer after MorRyde SRE4000 installation-min

The wheels were mounted back on.

Finished installation MorRyde SRE4000 equalizer-min

The jacks were removed and the trailer stood back up on its own wheels.

We crawled underneath to have a look at the new MORryde SRE 4000 from the insides of the wheels.

MOR-ryde SRE 4000 seen from beneath a fifth wheel trailer-min

View from under the trailer looking at the back side.

One of the things we were curious about was whether the MORryde SRE 4000 would raise or lower our trailer. We often travel on dirt roads and tow our trailer through washes, and we prefer it to be quite high off the ground. Even driving up or down a short ramp into or out of a gas station can cause havoc at the back end of the trailer. A few years ago when our trailer still stood at its original factory height, we left a deep 50′ long scrape in an insanely sloped parking lot in Boone, North Carolina.

We measured the trailer height off the ground both before and after the MORryde SRE 4000 installation and were pleased that it raised the trailer over an inch, from 28 5/8 inches to 29 7/8 inches. Woo hoo!

Trailer height before installation of MOR-ryde SRE 4000-min

BEFORE the installation the measurement was 28 5/8 inches.

Trailer height after installation of MOR-ryde SRE 4000-min

AFTER the installation the measurement was 29 7/8 inches, 1.25 inches higher.

We have towed our trailer a few hundred miles since the installation, and quite a few of those miles have been on both bumpy paved roads where we were going 35 mph or so and on miserably rutted dirt roads where we were going 10 mph or less.

The first thing we noticed is that we were chucking around a lot less in the cab of the truck. So often in the past it seemed like the tail was wagging the dog, so to speak, and the trailer’s bouncing was making the truck bounce too. We have a Demco Glide-Ride fifth wheel pin box, which reduces the fore-and-aft movement of the trailer, but we were still being thrown around in the truck by the motion of the trailer.

But it is the difference inside the trailer that is most remarkable. We have been truly astonished each time we’ve gone inside the trailer to find everything is still intact. The books on the back bookshelf miraculously stay put. I haven’t lost that chapstick or that flashlight since the day the MORryde SRE 4000 was installed. And today, when we drove several miles on one of the rockiest and pot-hole filled dirt roads we’ve been on in ages, I was stunned to see that the placemats were still on the table when we arrived and the LED lights were still happily hanging under the cabinets.

Buddy was also excited that the water in his water dish was all still inside the bowl and hadn’t spilled out all over the sink.

He was also excited when we visited the parts shop at Rucker Trailer Works and scoped out what they had on their shelf: Buddy Wheel Bearing Protectors!!

Bearing Buddy wheel bearing protector-min

Buddy didn’t get to supervise, but he found a product he really liked in the Rucker Trailer Works shop!

If you are tired of cleaning up the mess every time you set up camp, look into the MORryde SRE 4000. We were actually a little skeptical about how much this system would improve our ride, and we merely hoped for a little less turmoil in the trailer. But we are absolutely delighted that it truly smoothed out the ride, enough so that things in the bumpiest part of the trailer — the far rear end — now stay in place.

Also, this smoother ride will help our trailer and everything in it last a little longer. With less jiggling and outright bouncing going on, there will be less wear and tear on every component in the trailer from the walls to the windows and cabinets to all the appliances that were never intended to withstand endless jolts and shocks.

In addition, our more delicate belongings, from our camera gear to our laptops and external hard drives, along with everything else we’ve put into the trailer will be much happier and less prone to breakage with our new smooth ride.

For RVers visiting Arizona, Rucker Trailer Works is a great choice (website here). We were back on the road in less than two hours. MORryde also does installations at their facility in Indiana (website here), and we found out they do electric over hydraulic disc brake conversions there as well, so you can get two excellent upgrades done at once!

Buying the MORryde SRE 4000

The MORryde SRE 4000 can be purchased with or without a steel crossmember (“X-Factor Performance Crossmember”) that goes between the two leaf spring hangers to eliminate flex. Our trailer already had a crossmember that was welded onto the frame when our suspension was upgraded, so we got the unit that doesn’t include it. The difference in the part numbers is that the unit with the crossmember has an “X” at the end of the part number.

Also, you must measure the distance between the axles (the wheelbase) to determine whether you need the 33″ or the 35″ version of the product. We needed the 33″ version.

Lastly, the heavy duty shackle wet bolt kit is sold separately.

More Info:

Other blog posts about our fifth wheel trailer suspension:

Subscribe
Never miss a post — it’s free!

More Trailer Uprgades & Maintenance Tips:

Below are some of our most POPULAR POSTS (also in the MENUS above)

Buddy - A Journey in Spirit - The story of an event that changed our lives forever.

ARTICLE INDEXES
  • RV Tech Tips Articles - A one page index of links to all our RV Tech Tips, RV Upgrades & RV Maintenance articles.
  • RV Lifestyle Tip Articles - An index of links to all our RV Lifestyle Tips (finances, boondocking, major repairs, work/jobs, etc.)
  • Solar Power Articles - Overview and tutorial articles for how to design and install solar power on an RV or boat
  • Product Reviews - An index of links to all of our Product Reviews
RV UPGRADES, SYSTEMS & TIPS MONEY FULL-TIME RV LIFESTYLE GEAR STORE
  • Gear Store - A list of the goodies, equipment and gear we've found useful in our RV lifestyle!

Our most recent posts:

More of our Latest Posts are in the MENU.
New to this site? Visit RVers Start Here to find where we keep all the good stuff and check out our GEAR STORE!!