What’s A Girl To Do at the RV Dump Station?

Dumping the RV holding tanks is a nasty little job, but it’s part of the fun of traveling around in an RV, and we’ve all gotta do it. It’s really not all that bad when it’s a shared job, but of course that’s easy for us gals to say, because it’s usually our male partners-in-love-and-life who get to do the bulk of the dirty work.

RV dump station tips for women RVers-2

Despite lots of progress over the years for the types of work women can do, emptying an RV’s waste water holding tanks is a job many women are just as happy to leave to their better half.

Sometimes, when we go to an RV dump station, I am amazed to see a woman remain in the passenger’s seat of her truck or motorhome for the whole duration of the job. I’m not sure how these women have negotiated that arrangement with their significant other, but I figure they must be incredibly good cooks to be able to chat with a friend on the phone or check the latest on Facebook while their hubby is grinding it out with the sewer hose, the splashing water, and all that muck and mire.

RV dump station tips for RVing women

Mark looks like he’s having so much fun. Can I get away with doing nothing?

I wish my skills were so awesome in the kitchen that I could be exempt from doing anything at the RV dump station. But alas, in our marriage, I need to be a participant in this dirtiest of deeds to win brownie points for other aspects of our life together. Nonetheless, it took me a few years to find things to do while we were at the RV dump station that were truly useful and helpful.

We have a full set of “blue” RV dump station procedural tips below — but they don’t say much about the “pink” side of the job:

Dirty Little Secrets from the RV dump station

Too often at the beginning of our RVing lives I found my best efforts to help with setting up the RV sewer hose or screwing in the water hose ended up with me underfoot and in the way of the general flow of things. Mark had his methods, and I couldn’t read his mind as to what came next.

Few people are in truly sunny and radiant moods when they don their rubber gloves at the RV dump, and too often I found that my most valiant attempts to be helpful resulted in tensions rising between us.

RV dump station tips for women RVers

I think he’s trying to tell me something.

Then one day I discovered a way that I can be of significant help and get some important jobs done at the same time.

GIVE THE BLACK TANK A BOOST FLUSH

For starters, I fill two 5-gallon water buckets with water and carry them into the rig to dump them down the toilet after the black tank has been emptied. Even if an RV has a black water flush system like ours does, it is still surprising just how many little bits of gunk and human waste solids get flushed out when two 5-gallon buckets of water are poured down the toilet.

I fill the buckets while Mark gets the sewer hose out and attaches the clear elbow so he can see when the holding tanks are fully drained. Then I can scoot out of the way and carry the buckets around to our RV’s door before he begins attaching the black water flush hose between the rig and the water spigot. This way we don’t end up stepping on each when we first start working at the RV dump station.

RV dump station tips flushing black tank with buckets of water in toilet

We have two buckets and I fill each one with water to give the toilet and sewer pipes an extra flush.

The buckets are heavy to carry around to our trailer’s front door, but I don’t mind a little bit of a shoulder and arm workout, and I take them one at a time. Maneuvering a heavy bucket of water up stairs is excellent exercise for both balance and strength.

I grab the inside of the doorway with my left hand for extra balance, tighten my abs so I don’t throw my back out with the uneven weight distribution of carrying a heavy bucket, and I leverage myself up and set the pails down inside in the kitchen.

RV dump station tip flush black tank with buckets of water in toilet

The buckets are heavy, but I take my time and grab the door frame to keep my balance as I go up the stairs.

For those who can’t carry the buckets, your partner will likely be happy to carry them for you since this really helps ensure the black tank and toilet get a complete flush. Also, filling the buckets only half way or three quarters of the way can help not only lighten the load but keep the water from splashing all over the place and all over you.

CLEAN THE BATHROOM

The other task I tackle is cleaning the toilet room from top to bottom and cleaning the bathroom vanity and kitchen sink. I figure that if my sweet hubby is dealing with the darker side of RVing outside at the RV dump station, I can deal with the same stuff on the inside..

This insures the bathroom gets cleaned on a regular basis and also means that when we arrive at our next campsite not only are the holding tanks empty but our bathroom is sparkling clean and smells fresh.

So, once I get the water buckets inside the rig, I begin assembling the things I will need to clean the toilet and the bathroom. When I hear Mark’s knock on the wall, I know he has finished emptying the black tank and it is time to dump the buckets of water down the toilet.

RV dump station tips flush black tank

I pour one bucket at a time and Mark watches the flow in the sewer hose to make sure the water eventually runs clear.

Since the buckets are just inside the RV door, it takes me a minute to grab one and empty it. Then it takes a few minutes more to go grab the other one and empty it too. Having a few minutes between flushes is helpful because then Mark can monitor whether the water from the second bucket is running clear or is still flushing solids out. If there are still chunks coming out, then, depending on whether anyone is waiting to use the RV dump after us, I’ll fill another bucket or two with water and dump them down the toilet.

Sometimes I have the water pump turned on as I dump the buckets of water down the toilet and sometimes it’s turned off. Having it turned on means even more water flushes down, which is great, but it also uses up water from the fresh water tank. So, whether or not I have the water pump turned on depends on whether there are people waiting behind us at the dump station, as it will take a little longer for us to fill the fresh water tank if we flush a few extra gallons down the toilet as part of the dumping process.

Now that the black tank is completely flushed, Mark begins emptying our kitchen gray tank. We have two gray tanks, one for the kitchen and one for the shower. We empty the kitchen tank first because it is dirtier and has more things in it (like broccoli bits) than the shower gray tank which is just sudsy water.

While he works on emptying the two gray tanks, I get to work cleaning the toilet.

RV dump station tip woman cleans toilet and bathroom

If Mark is mucking around in gross stuff outside, the least I can do is muck around in gross stuff inside. This also gives us a clean bathroom when we set up camp.

Since we have a hatch in the toilet room that we leave open a lot, the toilet lid and the floor often get dusty in just a few days. So I remove everything from the toilet room and clean everything, including the floor.

Over the years we’ve found that the toilet bowl — more so than the black tank itself — can be a big source of foul odors. Unlike household toilets, RV toilet bowls are basically dry except during flushing, so urine can end up drying in the bowl and producing an odor.

Also, the flow of the flushing water doesn’t necessarily rinse every inch of the bowl, so some areas simply don’t get rinsed all that well, even when using the toilet’s spray nozzle. So, I go to town on the inside of the bowl as well as everything else.

We use two enzyme/bacteria based RV holding tank treatment products: Happy Campers RV holding tank treatment has worked best for us in extreme temperatures (very cold and very hot) and for controlling tank odors. RV Digest-It holding tank treatment has worked best for us in moderate temperatures to break down the solids in the tank.

Because these are both basically solutions of living critters, the toilet cleaning products we use can’t be too toxic or the colonies of feces-eating bacteria can’t get established and become self-perpetuating. I’ve been using Murphy’s Oil Soap for the last few years with good results.

This is the soap that is recommended for cleaning the rubber roofs on the tops of RV’s, which is why we had it on hand to try on the toilet a few years ago. In addition to being biodegradable, what we like about it for cleaning the toilet is that it assists in keeping both the seals in the toilet bowl and on the black holding tank valve lubricated. I used white vinegar for cleaning the toilet for a while, and after a few months the black tank valve got really sticky. Since switching to Murphy’s Oil Soap a few years ago, that valve hasn’t gotten gummed up.

Periodically, we’ve found the seals in the toilet bowl have stopped holding water which meant the bowl drained completely dry between flushes. This allowed foul odors to come up from the black water tank. This problem is usually due to mineral and gunk build-ups on the seal.

So, I give that seal a really good cleaning too. The critical areas are on both the top and bottom surfaces of the rubber seal, that is, between the seal and the toilet bowl (the top side) and underneath the seal where the dome flapper (the “waste ball”) closes up against it.

RV toilet assembly and flapper valve installation

A disassembled RV toilet shows what the rubber toilet seal looks like without the toilet bowl sitting on it. To prevent it from leaking and draining the toilet between flushes, I scrub both top and bottom of the rubber seal.

I make sure the water pump is off at this point and hold the toilet flush lever down so I can get at the underside of the seal.

Often, the build-up is due to having hard water in the fresh water tanks which is very common in Arizona and other western states where the fresh water comes from deep, mineral rich aquifers.

RV toilet flapper cleaning tips

The seal needs to be completely free of mineral deposits on both the top and bottom, so I clean the area between the seal and the bowl on the top (red arrow) and below the seal on the bottom (the backside of the seal in this view).

At this point, depending on what Mark is up to outside, I’ll move on to other cleaning projects. If we have nearly emptied our fresh water tanks prior to coming to the RV dump station, it may take 10 minutes to refill them. Also, sometimes the potable water spigot is a little ways beyond the waste water dump area, requiring Mark to move the whole rig a few feet forward.

So, if there is time, I will clean the bathroom vanity sink and then move on to the kitchen sink. Depending on our plans for the next few days and depending on how much time I have at the RV dump, I may also add the holding tank treatment to the black tank, via the toilet, and add it to the gray tanks via the bathroom sink, shower and kitchen sink.

Sometimes, however, I prefer to wait two or three days until those tanks have some liquids in them before adding the holding tank treatment. And sometimes I add just a half tank’s worth of holding tank treatment at the RV dump station and then add the other half a few days later once the holding tanks have become partially full.

Of course, we add a capful of bleach to our fresh water tanks every few months, and that totally obliterates any colonies of anything that have started to grow in any of the holding tanks (including the fresh water tank) as the bleach water works its way through our plumbing system from the fresh water tank to the gray and black waste water tanks.

So, for us, creating fully self-sustaining communities of healthy organisms in any waste water tank is not 100% doable. But by using non-toxic cleansers we can help them along in between bleach blasts.

So, all in all, there is a LOT a girl can do at the RV dump station. We find we are both much happier about the whole process when we each have a set of tasks to do when we get there that are not only similarly grungy but are equally important and that take place in different parts of the RV.

The best part is that when we leave the RV dump station to go set up camp in a new, beautiful location, not only do we have empty waste water tanks but our bathroom is clean and fresh too.

Happy cleaning!!

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Hitch Tighteners – Anti-Rattle Hitch Clamps Stop the Creaks & Wiggles!

We carry our bicycles on the back of our 36′ fifth wheel trailer with a Kuat NV bike rack inserted into the trailer’s hitch receiver (we reviewed the Kuat bike rack here). We installed this bike rack in 2012 and it has been great for the past five years of our full-time RV travels.

Kuat NV Bike Rack on back of fifth wheel trailer RV

We carry our mountain bikes on the back of our 5th wheel with a Kuat NV Bike Rack

To keep the bike rack from dragging on the ground in crazy places like steep gas station ramps or deep gulleys on small roads, we had a “Z” shaped “hi-low” hitch riser made. This raises the rack up quite high, so now the first thing to hit the ground is the hitch receiver itself rather than the bike rack.

Hitch extension with Kuat NV bike rack

A “Z” shaped “hi-low” hitch riser raised the bike rack so it can’t drag on the ground in a gully or dip.

As is often the case with hitch receivers, the bike rack isn’t a perfectly tight fit in the hitch receiver riser, and the bottom of the riser isn’t a perfect fit in the trailer’s hitch receiver either. So, the whole bike rack tends to wiggle.

We’ve used various shims to make it all tight, but too often they would wiggle loose over time, and eventually the bikes would be jiggling all over the place on the rack again.

Using a shim in a bumper hitch

We wedged shims in to tighten things up, but it wasn’t an ideal solution

Last fall we stopped in at JM Custom Welding in Blanding, Utah, to talk with Jack, the man who had made our “Z” hitch riser (more info about it here). We wondered if he had any tricks up his sleeve for making our bike rack arrangement less wobbly.

JM Custom Welding Blanding Utah

Mark and Jack of JM Custom Welding in Blanding, Utah

It turns out that he had solved this very problem for other customers by making a hitch tightener. This is essentially a hitch clamp that fits over the end of the hitch receiver and snugs up whatever is inserted into the receiver with some lock washers and nuts.

Bumper hitch tightener for car or RV hitch

Jack put this nifty hitch tightener on our hitch receiver.

Bumper hitch tightener for bike rack

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So, we got two of them, one for the top and one for the bottom of our “Z” shaped hi-low hitch riser extension.

Hitch tightener on RV for bike rack

He put a second hitch tightener on the trailer’s receiver as well.

The difference in the amount of movement of the bikes was absolutely astonishing. They were rock solid now!

Hitch tightener for bike rack mounted in bumper hitch

Looking down at both hitch tighteners on our hitch extension.

After installing the hitch tighteners, which was just a matter of tightening the nuts, Mark drove the rig around the JM Custom Welding dirt lot while I walked behind and watched the bikes, and they were steady as could be.

Hitch tighteners on bumper hitch mounted bike rack

Hitch tighteners at the top and bottom of the hi-low hitch riser extension.

Hitch tightener for bike rack mounted in bumper hitch

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But unlike the shim solution we’d used before, these hitch tighteners have stayed tight without needing any adjusting or fuss for several months and several thousand miles of driving on all kinds of roads.

Kuat NV BIke rack and bike rack extension and hitch tightener

The whole system is completely rigid now and has not needed any adjustments in six months of use.

The hitch tighteners do make for some extra steps if we want to move the bike rack from the hitch receiver on the trailer to the hitch receiver on our truck. However, we’ve started hauling our bikes in our truck in a different way using a furniture blanket, so there’s no need to take the bike rack off the trailer any more.

Mountain bikes on truck rather than a bike rack

An easy way to get the bikes from the trailer to the trail head!

Jack makes these hitch tighteners in batches, so if you are passing through Blanding, Utah, perhaps on your way to or from the beautiful Natural Bridges National Monument, just a mile or so south of Blanding you can stop by JM Custom Welding and pick one up! In 2016 the were $38 apiece.

We discovered later that hitch tighteners of various kinds are also commercially available. So, if Blanding, Utah, isn’t in your sights, you can choose from many different kinds of hitch clamps online.

However, a visit to Jack’s welding shop is very worthwhile, especially if you need any kind of custom metal fabrication done on your RV. He is very creative and does excellent work.

While we were in Jack’s office, we noticed a display of his for a folding storage solution for the beds of pickup trucks he’s created that fits right behind the truck cab. He calls it the “Jack Pack” and it is essentially a framed canvas storage bag the width of the truck bed that is easily opened to throw your bags of groceries into and then easily folded away when you need to haul lumber or fill the truck bed with something else.

If we didn’t have that part of our truck filled up with extra water jugs, we would have snagged one of those from him at the same time!

We’ve got a few more links below.

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Info on hitch tighteners and hitch clamps:

There are many brands of hitch tighteners on the market. These are a few:

There’s also a “Z” shaped hi-low hitch riser available:

If you need custom metal fabrication work done:

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How To Change The Inner Rear Tire on a Dually Truck

One of the first questions we had when we began considering buying a new pickup truck to tow our fifth wheel trailer was: How do you change the inside rear tire on a dually truck? Well, a few days ago we found out!

How to change an inside rear tire on a dually truck

We got a flat on our dually’s inside rear tire (passenger side) while towing our trailer — Oof!!

Our 2016 Dodge Ram 3500 Dually has been a fabulous truck for us since we bought it six months ago, and we’ve now got 9,100 miles on it now, 4,633 miles towing and 4,467 miles driving around without our fifth wheel trailer attached.

A few days ago, we stopped at the Libby Dam on the Kootenay River in Montana to get a photo. As I walked around the back of the truck, I heard a weird hissing noise. I stuck my head into the wheel well, and my heart sank when I saw a huge bolt head on the rear inside tire. I put my finger on it, and the hissing stopped. I lifted my finger and the hissing started again. Oh, no!

I almost didn’t have the heart to tell Mark, but after we’d gotten our photos of the dam, I told him the bad news.

We were in a pretty remote spot, completely out of cell phone and internet range. We hit the nifty “Assist” button on the rear view mirror of the truck to give Dodge a call and ask some questions about changing rear tires, but the call wasn’t able to go through.

Assist button rear view mirror Dodge Ram 3500 truck

Ram trucks have a cool “Assist” button that connects you straight to Dodge…if you’re not in the boonies!

The closest town was Libby, Montana. It boasts a population of 2,700 people, but it was 17 miles down the road.

So much for getting any kind of roadside assistance!

The timing for this little inconvenience wasn’t great. We’d been on the road, towing, for 100 miles, and Mark had just been telling me he was ready to call it quits and take a nap. Oh well. No napping just yet!

Luckily, unlike the last time we’d been stranded on the side of the road — when one of our trailer tires blew out four months ago, shortly after our trailer suspension repair — rather than being on the traffic side of an interstate with cars whizzing by at 75 mph, we were working curbside in a nice big pullout next to an extremely quiet country road where a car would leisurely pass by us every five minutes or so.

We unhitched the truck from the trailer to make it a little easier to get at the rear wheels. Mark got our bottle jack out from its storage spot under the driver’s side rear seat of the truck, and he began setting it up. I grabbed a stool from our fifth wheel basement and laid out some mats on the ground to create a work space for him.

From a lifetime of mechanical work, he learned long ago to protect his hands, so he pulled on a pair of leather work gloves that he keeps in the truck.

The first step for changing the tire was to remove the hubcap.

Remove hub cap on Ram 3500 truck rear wheel

Start by removing the hubcap to reveal the lug nuts.

Then, using a breaker bar, he loosened all of the lug nuts. Doing this with the wheel still on the ground is easier than after it’s lifted, because the wheel can’t spin.

Breaker bar to remove rear wheel on dually truck

Use a breaker bar to loosen the lug nuts while the wheels are still on the ground.

We used to carry a 4-way lug wrench for swapping out flat tires, but one time one of the arms twisted like a strand of licorice as Mark tried to unscrew a stubborn lug nut that wouldn’t budge. It was probably a cheap 4-way lug wrench. Most likely, a better quality 4-way lug wrench wouldn’t have done that, but Mark swore off of those things right then and there, and we’ve been carrying a breaker bar ever since.

The lug nuts on our 2007 Dodge Ram 3500 required a 15/16″ socket. The ones on our 2016 Dodge Ram 3500 require a 7/8″ socket.

Our bottle jack is rated for 12 tons, enough to hold up the axles of either our trailer or truck easily. More important, it’s also tall enough for the axles on our trailer which we raised a few inches higher from the factory standard during our trailer suspension overhaul to help keep our rear end from dragging on steep ramps at gas stations and on uneven dirt roads.

He unscrewed the top of the bottle jack to raise it up.

Bottle jack for fixing a flat tire

Unscrew the top of the bottle jack by hand to raise it.

He placed it under a flat metal piece that was welded onto the axle.

Bottle jack under the rear axle of a dually truck

Place the bottle jack under a solid flat spot on the axle.

The bottle jack comes with a two-part handle. After removing the two plastic end caps, one tube can be fitted into the other to make a long handle and give you some leverage while pumping up the jack.

Bottle jack handle for fixing a flat tire

Remove the plastic endcaps and fit the tubes together to form a long handle.

He pumped the handle up and down to raise the top of the bottle jack and lift the axle slightly so the wheels no longer touched the ground.

Raise the jack under Ram 3500 dually truck rear axle-2

Raise the rear axle of the truck by pumping the bottle jack handle.

With the lug nuts slightly loosened, he now used a Rigid cordless impact driver to remove them completely.

Impact driver to remove lug nuts fix rear flat tire Ram 3500 dually truck

A Rigid 18 volt cordless impact driver makes it a breeze to remove the lug nuts.

We got the impact driver, a cordless drill and a portable radio as part of a terrific kit that included two lithium-ion battery packs. We use the drill every time we raise and lower our fifth wheel’s stabilizer jacks, and we listen to the portable radio all the time!

He collected the lug nuts in the hub cap.

Fixing rear flat on Ram 3500 dually pickup

Collect the lug nuts in the hubcap so they don’t roll away.

Then he pulled off the outer wheel.

How to change a flat tire on a dually pickup truck

Pull the wheel off.

How to change a flat tire on a dually pickup truck

The outer wheel is off, now for the inner wheel…

The wheel studs on a dually are extra long to hold both wheels onto the truck. So, once the outer wheel was removed, he could pull off the inner wheel.

Remove the inner rear tire of a dually truck

Slide the inner wheel off.

And there was the culprit — a big fat self-tapping bolt!

Flat tire on a dually pickup

And there it is — a nasty self-tapping bolt. Arghh!!

Our 2016 Ram 3500 came with a toolkit for raising and lowering the spare tire. It is located behind a plastic trim piece under the passenger’s seat.

Spare tire toolkit in Ram 3500 truck stored under passenger seat

The toolkit for lowering the spare tire is under the passenger’s seat.

He pulled off the plastic trim piece to get the toolkit out.

Spare tire toolkit Ram 3500 pickup truck

Here is the toolkit for lowering and raising the spare tire from its spot under the truck chassis.

Then he pulled the toolkit out from under the passenger’s seat. It is held in place with two knobs, one of which is tightened with a wingnut. When he put the toolkit back in place later, he had to align it before sliding it in, and then tighten the wingnut.

Mounting brackets spare tire toolkit Ram 3500 truck

The toolkit is held in place by these knobs (the left one is a wing nut).

The toolkit has several handle extensions and other goodies in it.

Spare tire toolkit Ram 3500 truck

The toolkit has all kinds of goodies in it, including a lug wrench that Mark opted not to use since it is probably even more flimsy than a 4-way.

One of the goodies is an L-shaped handle, and there are several extensions that interconnect to lengthen the handle as well.

Spare tire toolkip Ram 3500 pickup truck

Two of these tubes fit together to form a long handle that attach to the L-shaped handle.

He assembled two handle extensions to make a long rod and attached the L-shaped handle to the end. Then he inserted this handle into a hole above the license plate bracket. There is a square fitting inside the hole. The end of the handle slipped over the square fitting.

Lowering the spare tire on a Ram 3500 dually truck

The L-shaped handle and extension tubes fit onto the square fitting in the hole next to the license plate bracket.

Then, he rotated the handle slowly.

Lowering the spare tire on a Ram 3500 dually truck

Twist the handle to lower (or raise) the spare tire.

This gradually lowered the spare tire from its storage spot under the chassis of the truck onto the ground

Lowering the spare tire on a Ram 3500 pickup truck

The spare tire is held to the truck chassis by a brace that compresses a spring.

The spare tire is held tight to the underside of the truck with a spring fitting that can be snugged nice and tight.

Spare tire mounting system Ram 3500 pickup truck

Bracket and spring under the spare tire.

Then he mounted the spare tire on the truck to replace the flat tire.

Mounting the spare tire on rear of Ram 3500 dually truck

The spare tire is mounted on the truck.

Next, he slid the outer wheel in place. Using his cordless impact driver, he replaced the lug nuts, tightening them in increments. Starting at the valve stem, he tightened the closest lug nut a bit and then tightened the one that was opposite, then tightened the next one, and then the one opposite that one, etc., working his way around the rim and tightening the wheel equally all the way around. Then he gave each lug nut a final tightening using the breaker bar.

Then he put the hubcap back on. It didn’t pop on really easily using his palm, so he used the top of a rubber mallet to tap it in place.

Replace hub cap on dually truck rear wheel

The hubcap didn’t snap in place using palms only, but the butt end of a soft rubber mallet did the trick.

Interestingly, we could now see exactly how much rubber we had worn off our rear tires in 9,100 miles, because the wheels didn’t hang down evenly.

Spare tire and used tire height difference on Ram 3500 dually truck

The brand new spare and 9,000 mile used tire are different heights.

Using a pocket knife, he got a rough estimate of just how much rubber had been worn off — maybe 1/8″ or so.

Rear tIre wear dually truck 9000 miles

About 1/8″ of rubber has come off of the tire in 9,000 miles of driving.

He raised the flat tire up into the storage spot under the truck chassis where the spare tire had been, and lowered the bottle jack under the axle so the truck was sitting on all four rear wheels again. We hitched the trailer back up and started to drive.

This little hiccup in our RVing lifestyle had taken about 30 minutes.

Our fancy new truck has a cool display (the DID, or Driver Information Display) that shows the air pressure in each of the six tires on the truck (this is the TPMS, or Tire Pressure Monitor System). We were both really alarmed when the spare tire reported that it had 17 lbs. of pressure while the other three rear tires all had 63 to 65 lbs. What the heck??

Tire pressure dashboard readout Ram 3500 truck

The tire pressure for the spare is 17 lbs. Yikes!! (huh????)

The dealership where we bought the truck had told us they’d aired up the spare when we bought the truck new six months earlier. Even though Mark usually uses a tire gauge to measure the air in the spare, he hadn’t this time because it was a brand new tire that seemed perfectly good, had the right sound when he thumped it, and bounced nicely on the ground.

But we grew ever more alarmed as the dashboard display showed 15 lbs., then 13 lbs., and then went to dashes. The road was super quiet, so while driving the 17 miles to get to the Les Schwab tire place in Libby, we pulled over several times to check that the tire wasn’t heating up… It wasn’t.

Tire pressure dashboard readout Ram 3500 truck

Now the tire pressure is dashes. What does THAT mean??

We made it to Les Schwab, and they put a terrific new kind of patch on the tire that mounts from the inside. It has a big round rubber flange that mounts inside the tire with a plug that fills the hole.

The spare turned out to have 65 lbs. of air pressure, just the way it should have. So, we all scratched our heads for a while about the weird air pressure numbers we’d seen on the dashboard.

Then our service guy suddenly brightened up. “I know what it was!” he said. “The spare tire doesn’t have a sensor in it to report its tire pressure to the truck, but the original tire did!”

So, as the original tire was being carried under the chassis of the truck, where the spare usually sits, it was transmitting its decreasing tire pressure to the console on the dashboard, and the dashboard was dutifully displaying the numbers as coming from the right inside rear tire even though the tire was no longer in that position. Eventually the tire pressure got so low it was below the minimum, so the display showed dashes.

It turns out that that option for the spare tire to have a sensor on the valve stem is only available on Premium models of Ram trucks. We never saw that option in any dealer option lists.

I just showed this post to Mark to see what he thought, and he looked at me in astonishment and said, “When did you take all these photos? This is great!”

“When you were changing the tire!” I explained. “I’m sneaky!” (And I’d MUCH rather write about changing a tire than do it myself!)

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One Ton Towing Machines and 75 Years of Trailer Life

The July 2016 issue of Trailer Life Magazine is featuring our article about what it takes for a One Ton Truck to be a true heavy duty towing machine. We are incredibly proud to have been asked to write this article about diesel trucks for Trailer Life, and especially that it appears in this month’s very special edition: Trailer Life’s 75th Anniversary Issue.

Trailer Life Magazine Choosing a Truck for Heavy Duty Towing

Trailer Life Magazine – July 2016
Article by: Emily Fagan. Photos by Mark & Emily Fagan
You can read the article here: One Ton Towing Machines

Trailer Life Magazine has been reviewing trucks and giving readers insights and pointers for towing trailers since 1941. As they note on the cover, Trailer Life is “North America’s oldest and most-read magazine for RV enthusiasts.”

Besides our 7 page article about selecting a diesel pickup truck for towing a heavy trailer, this issue looks back at 75 years of RV history and has some wonderful articles on the evolution of RVing.

2016 Dodge Ram 3500 Dually truck in Valley of the Gods Utah

Trucks and trailers have gone through a huge evolution in the past 75 years!

From the Bowlus Road Chief aluminum sided trailers that resembled an upside down boat and inspired the Airstream, to the Shasta trailers that my hubby Mark remembers from his boyhood camping days with his family, to the iconic Winnebago bread box motorhomes with the big “W” on the side that we still see people driving all over the country, this issue of Trailer Life takes us back in time.

1937 Bowlus Road Chief

A 1937 Bowlus Road Chief — precursor to the Airstream Trailer!

1954 Shasta Travel Trailer

1954 Shasta Travel Trailer – Mark camped in one of these as a kid!

In this issue, they also talk about the resurgence of interest in retro trailers — we see so many retro trailers on the road as we travel! — and they also have a biographical article about the “Godfather” of Trailer Life Magazine, Art Rouse.

1950 Chevy and 1947 Tear Drop Trailer

We spotted a 1950 Chevy and 1947 Tear Drop Trailer in Sun Valley Idaho

1959 Streamline Trailer

We met up with owners/restorers of a 1959 Streamline Trailer in Lost Dutchman State Park, Arizona

It is really exciting for our contribution about 2016 diesel trucks to be published this month right alongside such a fun and detailed retrospective look at the RV industry’s history.

Americans — and the world — have taken to RV living in trailers and motorhomes with great gusto for many years. We first got a true feeling for this long history when we visited the RV/MH Hall of Fame Museum in the heart of the RV industry — Elkhart, Indiana — back when we traveled through that area in 2010.

A Visit to the RV/MH Hall of Fame Museum

Besides being able to go into the museum library and peruse yellowed copies of Trailer Life, Escapees Magazine and Motorhome Magazine, as well as many others, from decades ago (the advertisements are hilarious and say so much about American culture in each era!), we also took a walk back in time along their winding indoor “Road Back in Time” exhibit. This took us past and through small and classic RVs from every decade.

RV-MH Hall of Fame Museum Road Back in Time

The “Road Back in Time” at the RV/MH Hall of Fame Museum in Elkhart, Indiana

Some of the craziest and earliest trailers of nearly 100 years ago were just a canvas tent on wheels (some even had wooden wheels!). The museum also displays Mae West’s House Car and other exotics, as well as a few Shasta, Mallard and Coachmen trailers and Winnebago motorhomes from the 50’s to the 70’s.

1967 19' Winnebegao Motor Home

a 19′ 1967 Winnebegao Motorhome on the “Road Back in Time”

But the cool thing is to see these oldies-but-goodies out on the road and still in use as we travel, and to meet people who have bought brand new retro style trailers too. You can get the old fashioned look but have all brand new appliances with the latest technology. How fun!

Modern retro trailer RV

We had a chance to peek inside a brand new retro-style trailer in City of Rocks. NM – Wonderful!

Retro trailer RV

This fantastic retro trailer was pulled by a Honda Element… perfect!

Trailer Life Magazine has been celebrating their 75th anniversary all year long with some really intriguing online articles about the RV industry’s history. Here a link to a few delightful ones:

75 Years of Trailer Life – Online Article Index

For anyone contemplating the RV life or currently enjoying it, Trailer Life Magazine fills a special educational and inspirational niche. It is available both as a glossy print magazine and in digital form online.

After being subscribers ourselves for many years, we began publishing travel destination and technical features in their pages a few years ago (a sampling can be read here), and we still find something new and valuable in every issue. You can subscribe to Trailer Life’s print magazine or digital edition here:

Subscribe to Trailer Life Magazine

We love vintage trailers and get such a kick out of seeing them on the road. We’ve had a few fun enounters with owners of special trailers who have lovingly restored them:

As for buying a big ol’ truck to tow a modern monster fifth wheel trailer, there are some important things to take into account, as not all One Ton trucks are created equal, by a long shot. We talk about a few of those “must have” features in this blog post:

What to Look For When Choosing a Truck for Heavy Duty Towing – Tips for Truck Buyers

There are also quite a few other articles about trucks and towing on this blog as well:

Blog posts about trucks and trailer towing:

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5th Wheel Trailer Suspension Failure – Replaced with our RV Warranty!

You never know what might break on an RV, and during our 2015 RV travels from Arizona to Nova Scotia and back, we faced four major repairs on our 8 year old fifth wheel trailer in four short months. Ouch.

The last breakdown — the failure of our fifth wheel trailer’s suspension — ended up being the most expensive repair of them all, because the entire trailer suspension had to be replaced. We were so miserable about the whole situation as it unfolded last fall in Phoenix, Arizona, that the last thing I wanted to do was to write about it on this blog.

So, the story has waited five months until now when our spirits are high and we’re camped near a stunning lake in the Canadian Rockies!

Bow Lake Jasper Ice Fields Banff National Park Alberta Canada

Repairs aside, this is why we RV!

2015 was a phenomenal year of travel for us, but it could have been a financial disaster.

$7,420

That was the scary total cost of all our RV repairs in 2015. Yikes!!

Fortunately, our out of pocket cost was just $1,045, because we had an extended RV warranty for our trailer.

Here's a summary of what our four year RV warranty through Wholesale Warranties cost, what our repairs WOULD HAVE cost, and what our warranty reimbursements have been to date:

Cost of Warranty $1,904
Total Cost of Repairs we've had done $7,420
Total Out of Pocket Costs for those repairs $1,045
Repair Reimbursements:
Trailer Axle Replacement $1,036
RV Refrigerator Replacement $1,647
Plumbing Issues & Window Leak $1,142
Suspension Replacement $2,550
Total Repair Reimbursements $6,375

Our trailer warranty has more than paid for itself, and there's still lots of time left on the contract!

As reflected on our RV budget and expenses analysis page, our combined maintenance and repair costs on our truck and trailer averaged $106 per month for our full-time travels between May, 2007, and August, 2015.

Life was good back then. Maintenance was easy and the unexpected repairs were small and manageable. Anything that went wrong was something Mark could fix (he’s an extremely gifted mechanic).

But 2015 unfolded very differently than prior years. This was mostly due to our trailer now being eight years old and also because we spent a month spent driving the rough back roads of Nova Scotia.

What is an RV Warranty and should you have one?

We weren’t sure at first, but after 4 expensive repairs in 4 months in 2015, we now know the answer is YES!!!

So, how did this all transpire?

When we were in Nova Scotia, we bent a spindle on the rear axle of our trailer. We limped to Bangor, Maine, and got a new axle installed.

Old trailer axle new fifth wheel RV axle

We had to replace a trailer axle after driving the rough back roads in Nova Scotia

Besides damaging a trailer axle while we were in Nova Scotia, we also sprang leaks in both our fresh water tank and in our big rear window. The underbelly compartment of our trailer was filling with water whenever we filled our fresh water tank, and our rear window was leaking water all over our living room carpet whenever it rained (and it rains a lot in the northeast). Ugh!

Sadly, large fresh water tanks are not a commodity item, because they come in all shapes and sizes.

So, rather than waiting for two months for a new fresh water tank to come to the repair shop in Maine, we decided to do both of these water-related repairs (as well as a bunch of other smaller repairs) in Chanute, Kansas, at NuWa Industries, the factory repair facility where our trailer was originally manufactured.

NuWa claimed to have a fresh water tank for our trailer model in stock (this proved not to be the case, but that is another story), and they had an appointment available in two months (and no sooner!).

We could live with the leaks and other small problems, so this gave us two months to get from Maine to Kansas. We moseyed west and enjoyed a fabulous stay in Maysville, Kentucky.

Unfortunately, within 24 hours of leaving there, our RV refrigerator died. Good grief — While en route from a trailer axle repair in Maine to a bunch of plumbing related repairs in Kansas, we had to get a new RV fridge somewhere near western Kentucky. Not many places stock 8 cubic foot Dometic RV refrigerators! We scrambled and got our RV refrigerator replaced outside Indianapolis.

RV Refrigerator replacement under warranty

We had to replace our RV refrigerator after 8 years (the typical lifespan for a fridge, we found out!)

Luckily, the refrigerator replacement at Camping World went really well.

Once we got to Chanute, Kansas for our new fresh water tank, window repair, toilet repair, faucet replacement and a few other things, our buggy had to stay in the shop for three days!!

RV fresh water holding tank replacement

We had to replace our fresh water tank and do many other plumbing and leak-related repairs.

We were not allowed to stay in our rig while it was in the shop in Kansas. Fortunately, the trailer warranty reimbursement for those three days of repairs included our two nights at a motel. Thank goodness for that warranty once again!

Back on the road after our plumbing and water leak repairs were completed in Kanses, we ventured onward to Phoenix, Arizona.

Sadly, our saga of trailer repairs was not over yet.

TRAILER SUSPENSION FAILURE

Since we had left Maine (where we had gotten our new trailer axle installed), we had watched with alarm as the two wheels on our trailer’s tandem axles had gotten progressively closer and closer together. The frame of our trailer, built by Lippert Components, had always had very narrow spacing between the two wheels.

When we had upgraded from the factory installed E-rated (10 ply) tires to the higher profile G-rated (14 ply) tires a few years prior, I could squeeze two fingers between the tires. After our trailer axle replacement and new tire purchase in Maine, I verified that this was still the case.

5th wheel trailer suspension tire spacing is okay

Spacing between the wheels is two finger widths.

However, by the time we got to Phoenix, I could barely get the tip of my pinky finger between them and I could not slide my whole pinky in.

Fifth wheel trailer tires 1-4 inch apart

My pinky finger can squeeze only partway in between the tires!

The spacing was down to less than 1/4 inch.

Fifth wheel trailer tires 1-4 inch apart

Sagging suspension made our wheels dangerously close together.

Something was very wrong.

We took the trailer to Straight Line Suspension in Mesa, Arizona, a repair shop that had a newly outfitted facility that does a lot of contract suspension maintenance work on fleets of school buses and commercial trucks.

After careful inspection, their consensus was that we needed to revamp the trailer’s suspension completely. Something was failing, and whether the culprit was the leaf springs, or the equalizer between the springs or the axles themselves, no one could determine exactly.

Fifth wheel trailer RV at suspension shop for service

Our buggy goes into the repair shop for a new suspension.

And this is where we were glad not just to have any old extended warranty contract on our trailer but to have one purchased through Wholesale Warranties.

THE IMPORTANCE OF HAVING AN ALLY

Unlike most RV warranty brokers, Wholesale Warranties is heavily invested in the relationship between their clients and the warranty providers they represent. They want to be sure that their customers’ claims are properly handled by the warranty companies. So, they are more than happy to get involved in their clients’ claims to facilitate and make sure there are no misunderstandings.

This level of commitment to their products and belief in them is truly astonishing. And it makes all the difference in the world.

When the service provider (Straight Line Suspension) first called our warranty provider (Portfolio Protection), the warranty company was understandably reluctant to cover the repair without knowing the root cause of the failure. They pressed the shop to determine which specific part had caused the failure. Was it the shocks? The leaf springs? The axles? They wanted to replace only the component(s) that failed and nothing more. That makes sense!

However, the suspension experts had no idea which part had failed, and they said there was no easy way to figure that out. So, we called Wholesale Warranties and had a long conversation with John Wise. We described to him the gradual failure we had witnessed and the difficulty of pin-pointing exactly which component(s) had failed and in what order the failure(s) had occurred.

I emailed him photos of our wheel spacing both before and after the failure. Thank goodness I take so many photos and had both “before” and “after” photos to send him!

He then called our warranty company, Portfolio Protection, and reviewed the photos with them. He explained that the suspension mechanics were not sure exactly what had caused the failure but that the suspension was not functioning properly and needed to be replaced.

In the end, Portfolio Protection agreed to replace the springs, equalizers and shocks and also to correct the insufficient spacing between the leaf spring hangers, placing them further apart so that even if some components failed or sagged in the future, there would no risk that the wheels would touch.

If it weren’t for Wholesale Warranties coming to our aid to act as a liaison and facilitator and to help explain our breakdown in a way that the warranty provider could understand, this vital repair would not have been covered.

Of course, the role of Wholesale Warranties is strictly as a facilitator. They can’t force the provider to reimburse a repair that is not covered by the contract. We have called Wholesale Warranties for liaison assistance several times now, and they have been very up front when our repair was outside the limits of our contract.

However, being able to call them and describe the problem and get their input is extremely helpful. This is particularly true in cases like our trailer axle repair where both our RV insurance plan AND our RV warranty contract could be used to pay for the repair, but one was financially preferable to the other due to differing deductibles and different kinds of coverage.

 

FIFTH WHEEL TRAILER SUSPENSION REPLACEMENT

The first step in our trailer suspension replacement was to jack up the trailer and remove the two axles. We had just done a fabulous trailer disc brake conversion eight months earlier, and this was the THIRD time the hydraulic lines had been tampered with due to removing the axles or the belly pan from the frame. How frustrating!

Fifth wheel trailer axles hangers ready to be removed

The trailer axles are removed from the trailer.

Once the axles were off the trailer, the next step was to remove the leaf spring hangers.

Fifth wheel trailer axle hangers

The hangers must be cut off the frame.

The sparks flew like mad as each of the six hangers was cut off the frame using a torch.

Sparks fly as fifth wheel trailer leaf spring hangers are cut off

Sparks fly as the old trailer leaf spring hangers are cut off

Cutting off trailer leaf spring hangers

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Straight Line Suspension wanted to ensure the new springs were strong enough, so they chose 8,000 lb. American made springs from Rockwell American, even though we had just 7,000 lb. axles and only 11,250 lbs. sitting on the pair of axles (as of our most recent RV weighing by the Escapees Smartweigh program).

New 8000 lb fifth wheel trailer leaf springs

New 8000 lb American made leaf springs from Rockwell American

They pointed out to us the difference between Chinese made springs and American made springs. Chinese steel is notorious for being inferior to American steel, and the overall fabrication quality of the springs, especially at the eye, was not as good.

American made leaf springs

The eye of the American made leaf springs looks clean and well made.

Chinese leaf springs

Not so much for the Chinese made leaf springs

Our trailer’s original Chinese springs had come with nylon bushings inside the eye, but they had been upgraded to brass bushings. When the old springs were removed from the trailer, we saw the brass bushings inside were worn out. The curvature of the spring from the eye was also flat, an indication that the spring itself was worn out.

Worn out bushings in trailer axle leaf spring

Worn out bushings and the spring is flat — no curvature left!
(compare to above pics!)

Straight Line Suspension fabricated a new leaf spring hanger system that had three hangers welded onto a bar. These hangers would space the axles further apart than they originally had been.

New custom trailer leaf spring hanger

New custom trailer leaf spring hangers

The bar was then welded onto the underside of the trailer frame.

New trailer tandem leaf spring hanger ready to be installed

The new trailer leaf spring hanger bar is positioned so it can be welded onto the frame.

After welding on the new hanger bar, new equalizers were bolted onto each center hangers.

New trailer tandem axle equalizer

.

Then the leaf springs were bolted onto the outer hangers.

New fifth wheel trailer leaf spring hangers leaf springs and equalizer

Springs and equalizers in place — all set to reinstall the axles.

The axles were installed using new U-bolts. Straight Line Suspension also made a brace to span the width of the trailer between the two hanger bars to add some rigidity to the suspension system.

New support for trailer tandem axle suspension

A brace running across the width of the trailer makes the system stronger and more sturdy.

New trailer leaf spring and leaf spring hangers

.

Then they welded new shock mounts on the frame and installed new Monroe Gas-Magnum RV shock absorbers.

New shock absorbers on tandem trailer axle suspension

.

The final result — our wheels were a fist’s width apart!!

Proper spacing tandem axle fifth wheel trailer RV

The trailer axles are spaced a lot better now.

SUSPENSION REPAIR COST BREAKDOWN

Here are the costs for the suspension replacement and our out of pocket costs as a result of our extended trailer warranty:

Parts: $1,119.83
Labor: $1,440.00
Tax: $90.15
Total: $2,649.98
Reimbursement: $2,549.98
Out of Pocket (deductible): $100.00

COMPLICATIONS

Unfortunately, in the world of repairs, sometimes fixing one thing breaks another.

After our trailer suspension replacement was completed, we towed our trailer out into the parking lot and went inside to get organized to leave for our next destination.

As always, we were not connected to electrical hookups, so we turned on our new Exeltech XPX 2000 watt pure sine wave inverter that we had installed as part of our overall RV electrical system overhaul so we could generate 120 volt AC power from our batteries and run our microwave and computers.

Instantly an alarm went off.

What???

We flew to turn off the inverter and then began troubleshooting segments of our AC wiring to try to figure out the problem.

Suddenly, we heard a huge loud POP. And that was the end of the inverter.

Good heavenly days.

Luckily, the inverter was still under its manufacturer’s warranty. Exeltech is phenomenal about caring for their equipment out in the field. They provide inverters to NASA and their equipment is on both the American and Russian sides of the International Space Station. They take great pride in their equipment and have an excellent warranty repair process.

Mark undid the really nice inverter installation job he’d done for our Exeltech, boxed it up, and shipped it to Exeltech’s Ft. Worth, Texas, facility.

Exeltech 2000 watt pure sine wave inverter installed above Trojan Reliant AGM batteries in fifth wheel RV

Geez… Our beautiful inverter (the suspended black box) had been working flawlessly!
(To keep the inverter cool and well clear of the batteries, yet still close, it is securely suspended above)

In the meantime, we spent a day troubleshooting our wiring to try to understand what had gone wrong. It wasn’t clear to us how the trailer suspension replacement might have impacted our trailer wiring, and Straight Line Suspension was certain that the two were unrelated.

After many hours of crawling under the trailer, and removing the belly pan section by section, and running our fingers along the frame and shining a flashlight into the unreachable depths, we found a spot where the AC trunk line was resting on the frame.

Well, it wasn’t exactly resting any more. The heat from the cutting and welding torches had melted the cable’s insulation onto the frame!

Mark carefully incised the casing, separated the hot and neutral lines, re-wrapped them in new insulation and affixed the cable firmly to the underside of the plywood flooring well away from the frame.

How had this happened?

Sadly, Straight Line Suspension did not check the frame sufficiently in the areas where they would be welding before they started torching the hangers off of it and welding on the new hanger system. Of course, this is a difficult thing to do because a plastic corrugated sheeting covers the entire underbelly of the trailer, protecting the tanks and wiring from road grime.

In order to inspect the frame before taking a torch to it, this corrugated sheeting must be removed, and any wiring in the area where the welding will take place must be located to ensure that it is not touching the frame.

RV manufacturers should enclose all wiring in conduit, or at least tack it to the underside of the plywood flooring, rather running it along the I-beams. However, that was not the case in our trailer. The wiring was tacked up to the flooring in some places, but there were extensive gaps that sagged, and this one portion sagged enough to be touching the frame right where the cutting and welding took place.

We live off the grid in our RV on solar power, so our inverter is our sole source of AC power. Losing it was a huge inconvenience!

While we waited for ten days or so for our inverter to make it to Ft. Worth, undergo diagnosis and repair then be shipped back to Phoenix, Mark installed our old Exeltech XP 1100 inverter in its place. Thank goodness we hung onto it after our upgrade from the 1100 watt to the 2000 watt version of the inverter!!

Straight Line Suspension paid for the expedited shipping and insurance for our inverter, and eventually, the happy day came when our inverter arrived and Mark got it put back in place.

Exeltech XPX 2000 watt pure sine wave inverter living off the grid in an RV

The Exeltech XPX 2000 watt pure sine wave inverter has been repaired and is ready to be reinstalled.

Needless to say, this was an ordeal that was not fun to live through and one that I waited a long time to write about. However, it is an amazing illustration of just how valuable an RV warranty can be, especially if you get one from a broker that stands behind their customers during the claims process. It’s also an important reminder that if someone is going to take a torch to your RV frame, they should check the nearby wiring first!

We weren’t sure just how worthwhile an RV Warranty would be when we got ours, but 2015 would have been an extremely expensive year for us without it. It’s bad enough to be stuck on the side of the road. But having to pay through the nose for the nasty surprise of a major repair makes the ordeal even worse.

Trailer on side of interstate with bad wheel bearing

What’s worse than being dead on the side of the road? Knowing it’s gonna cost ya!

Wholesale Warranties loves our repair stories, and they have offered our readers a $50 discount on an RV warranty if you mention our website, Roads Less Traveled, when you set it up. The discount will come off the quoted price at the time of purchase (remind them before you sign if you don’t see it — it’s not automated!!). Here is the link to get a quote for a warranty on your particular RV:

Wholesale Warranties Quote Page

Or you can call them at (800) 939-2806 and ask for our contact, Staci Ritchie-Roman, or email her at staci@wholesalewarranties.com.

FURTHER READING:

Articles Related to Finances in the RV Lifestyle:

Our Personal Case History of RV Warranty Repairs:

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How to Put DEF (Diesel Exhaust Fluid) in a Truck & Which is Cheapest?

How do you put DEF fluid in a truck without spilling a drop? Here are a few tips for diesel truck owners out there as well as lots of helpful info about Diesel Exhaust Fluid, what it does and where we found it’s cheapest to buy.

Since 2010, diesel pickup truck engines have relied on Selective Catalytic Reduction technology (SCR), which uses Diesel Exhaust Fluid (DEF), to meet the EPA emmissions standards. DEF is a mixture of 1/3 urea and 2/3 de-ionized water, and it is sprayed into the exhaust system of diesel trucks to reduce the nitrous oxide (NOx) emissions into harmless nitrogen and water.

Pouring Diesel Exhaust Fluid DEF fluid into truck

Late model diesel trucks require refilling the DEF tank!

Each manufacturer designs their trucks with a tank to hold the DEF, and you have to replenish it every so often. Our 2016 Dodge Ram 3500 has a 5 gallon DEF tank. The filler hole is under the gas cap next to the diesel filler hole. On some brands of trucks the filler hole is in the engine compartment under the hood.

Dodge Ram 3500 DEF and diesel gas cap

The Dodge Ram has the DEF filler hole next to the diesel filler hole under the gas cap

Dodge Ram Diesel gas cap

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As a side note, opening the gas cap on a Ram truck is interesting because there is no screw-on dust cap covering the diesel filler hole inside. There’s just a spring-loaded flap. We find we need to wipe down the whole area after we’ve taken the truck out on four wheel drive roads in dusty places like southeastern Utah.

There is a nifty aftermarket diesel gas cap available that uses a magnet to keep it handy during fill-ups. Very cool!

While it would seem trivial to refill the DEF tank, we struggled the first few times with the bulky jugs and awkward spouts, and it dripped here and there and was basically a pain in the neck.

We’ve also shopped around quite a bit to find DEF that is fairly inexpensive. One of the more common brands is BlueDEF. Others are Command DEF by Prestone and Blue Blood by Cam2. You can also buy it in bulk (see below).

However, the best deal we’ve found is the big blue 2.5 gallon jug of SuperTech DEF sold at Walmart (in-store) for $7.88. The jug is easy to use and it’s drip-free.

SuperTech DEF Diesel Exhuast Fluid

SuperTech Diesel Exhaust Fluid (DEF)

SuperTech DEF comes with a flexible pouring spout that is wrapped around the handle. Simply unscrew the jug’s cap and screw the spout on until it’s really tight.

Diesel Exhaust Fluid nozzle

The SuperTech DEF jug comes with a flexible pour spout wrapped around the handle

Diesel Exhaust Fluid installing the nozzle

Screw the flexible pour spout on tightly

Diesel Exhaust Fluid nozzle-2

Ready to pour.

There is a small black vent hole on the spout, and this little guy is essential to making the whole process go smoothly and cleanly.

Vent on Diesel Exhaust Fluid DEF container

The black air vent on the pour spout is the key to doing this chore
without dripping or spilling

After putting the flexible spout securely into the filler hole on the truck, give the jug a small squeeze to start the flow of fluid. This will make the vent hole on the jug such air in, which vents the jug and allows the fluid to flow easily.

Pouring DEF fluid Diesel Exhaust Fluid into the truck

Once the spout is inserted securely in the filler hole, squeeze the bottle slightly to start the flow.

Make sure all the fluid has been poured into the tank, and then you’re done!

Pouring DEF fluid Diesel Exhaust Fluid into the truck

Empty the contents into the DEF tank.

The first time we did this, we didn’t squeeze the jug first, and DEF dribbled out the air vent. But if you get the siphon going properly, by squeezing the jug as you start to pour, it’s a cinch.

Our Ram truck has a dashboard gauge that indicates the fill level of the DEF tank. When it gets down to half full, we put a 2.5 gallon jug of DEF into the tank to fill it back up again. We typically do this every 1,000 miles or so.

DEF has a minimum shelf life of a year. We keep just one 2.5 gallon jug on hand at all times. Since we refill our tank about every four to six weeks, we never remotely approach its shelf life.

Buying DEF in Bulk

Another option for DEF fluid is to get it in bulk at a gas station. This is not common yet, and most gas stations don’t have DEF in bulk. However, Flying J and Pilot truck stops carry it at some of their travel centers (see links at the end for locations).

In our travels, we don’t often fill up at Flying J or Pilot, simply because they tend to be on the interstates and we tend to be on back country roads. So, we haven’t yet seen or been able to take advantage of their bulk DEF at the pump.

However, for RVers that use these travel centers a lot, this is a super way to go. The current bulk Flying J / Pilot DEF price at many of their centers is a little less than the SuperTech bottled price (~$2.79/gallon vs. $3.16/gallon).

Pilot / Flying J offers a discount card for RV travelers that gives a few cents off on fuel and 50% off on RV dump station fees, and special discounts for Good Sam Club members.

Pilot Flying J RV Traveler Discount Card

Pilot and Flying J have DEF in bulk at the pump AND a discount card for RVers

What are the pros and cons with a truck that uses DEF fluid? An obvious disadvantage is that you’ve got to do this extra little chore every so often.

However, there are benefits too. The fuel mileage is slightly better on SCR equipped engines than on older trucks that used a Diesel Particulate Filter (DPF) to meet the EPA emissions standards (like our 2007 Dodge Ram 3500). Cummins, manufacturer of the engine in the Dodge Ram line of diesel trucks, says the improvement can be up to 5%.

This increase in fuel economy is because the improved conversion of NOx emissions allows the newer engines to be fully optimized. Also, the older engines go into a “Regen” frequently to burn off the particulates in the Diesel Particulate Filter. In a Regen, a higher quantity of fuel than normal is pumped into the engine to make it run hot so the particulates can be burnt off. This wastes fuel and ultimately lowers the truck’s overall fuel mileage.

The newer engines that use SCR technology (and DEF) don’t need to go into a Regen quite as often.

For more info on all of this, there are lots of links below that explain the history and mechanics behind Diesel Exhuast Fluid.

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Edge Engine Tuner => Max Truck Power!! (Escapees Mag Feature!)

A few years ago we installed an Edge Evolution diesel tuner in our truck to give it a little more power in the mountains and to increase our fuel economy a bit when not towing. This super easy DIY project turned out to be really worthwhile. We picked up 1-2 miles per gallon in fuel efficiency, and we got some extra horsepower and torque when climbing the Rockies and the Smokies with our trailer in tow.

Escapees Magazine Engine Tuners Mar-Apr 2016 Emily Fagan

Escapees Magazine – March/April 2016 Issue
Article: Engine Tuners by Emily & Mark Fagan

The March/April issue of Escapees Magazine features our article about the Edge Evolution Diesel Tuner. We have also written extensively about our Edge Tuner on this website, and you can read our blog post about it here:

Edge Evolution Diesel Engine Tuner – Peak Truck Performance!

Engine tuners (or “programmers”) are electronic components that modify the input parameters for an engine’s on-board computer. An engine tuner makes it possible to operate the truck with settings that are optimized for specific driving conditions.

So, whereas the factory settings on a Dodge Cummins engine in a Ram 3500 truck make the engine run pretty well in all conditions (towing, not towing, highway driving, mountain driving, etc.), an engine tuner will operate the engine with settings that are optimized for just one of these situations at a time.

If you will be towing a heavy trailer in the Rockies, you can program the tuner specifically for that kind of driving. If the truck won’t be towing anything for a while, you can program the tuner to maximize fuel economy.

We have used just two of the modes on our Edge engine tuner, Level 1 (“Economy”) and Level 2 (“Towing”).

In both cases we have seen an improvement in miles per gallon. In the towing mode, we’ve also found the increased power is significant. On the freeway this means it is easier to get up the speed to pass a slower moving vehicle. In the mountains it means the truck can get up steep inclines more easily.

There is a mode on the Edge Tuner that puts the truck into “stock” mode, effectively changing all the engine’s input parameters back to their factory default settings. It is also easy to disconnect the tuner all together. So, installing an Edge engine tuner is a non-destructive upgrade. The tuner is there for you if you want to use it, but you can easily opt not to use it too.

When we bought our the simplest programmable model, our 2007 Dodge Ram 3500 single rear wheel long bed truck had 85,000 miles on it. We drove the truck 20,000 miles with the tuner installed, and we were very happy with the performance. This past December we upgraded to a 2016 Dodge Ram 3500 Dually long bed truck, and we have just installed an Edge tuner on it as well.

We recently bumped into the Jeep Safari Week in Moab, Utah, and while we were wandering around the booths looking at all the cool gear for Jeeps, we suddenly saw the Edge Products trade show booth. We went over to chat with the team and tell them about our installation. We met Jared Venz, one of their marketing guys. How cool is that?!

PowerTeq Edge Products tradeshow booth at Moab Jeep Safari event

Mark found a fellow diesel motorhead buddy in Jared Venz of Edge Products when we bumped into
the Edge Products / Superchips team at the Moab Jeep Safari event!

When we got our first Edge tuner, we chose the simplest programmable model, because we weren’t sure if a tuner would be a worthwhile upgrade. This time around we got a more sophisticated model. With all the products laid out on their table in boxes in front of us, Jared helped us understand the overall product line. Here it is in a nutshell:

There are three types of Edge tuners:

Insight – The most basic model that simply displays the engine data that is coming from the engine computer’s outputs. It does not have the ability to change the engine’s parameters or program it in any way .

Evolution – This model can modify the input parameters to the engine’s computer and also displays key data like the Transmission Fluid Temperature and Engine Coolant Temperature. It also indicates when the truck has gone into a “Regen” to burn off the particulates that have built up in the engine’s particulate trap (part of the “Blue Tech” 2010 EPA requirements for diesel engines).

Knowing the truck is in a Regen is especially useful, because the coolant and fluid temperatures increase, and there is a slight loss of power, but there is no indicator on the truck dashboard to show when one is happening. We found it very helpful with our old Edge Tuner to know exactly when a Regen was going on.

The Edge Evolution tuner uses the truck engine’s input port to modify the engine’s input parameters. So, the installation is very easy. A single cable plugs into that input port (the OBD II port on Dodge Ram trucks). However, in order to change from one programming mode to another (for instance, from Level 1 (Economy) to Level 2 (Towing), the truck must be parked and you have to go through a series of steps that take a good 5 to 10 minutes.

Juice with Attitude – This top of the line model has an additional computer module (the “juice”) that makes it possible not only to adjust the input parameters on the truck’s on-board engine computer, but also allows you to change modes on the fly. So, rather than having to stop and reprogram the tuner to change from Level 1 to Level 2, you can hit a button and make the switch instantly. For instance, if you are towing and want to unhitch to go drive somewhere without the trailer, you can change modes simply by pressing a button.

However, the installation is more complex, because the “juice” computer that is part of the tuner must be wired into the truck engine’s on-board computer via two wiring harnesses.

There are also two display options for each Edge tuner model:

The smaller and more simplistic display has a monitor screen that is 2.4 inches wide. The Edge tuner models that use this smaller screen have “CS2” in the model name.

The larger, more sophisticated and detailed display has a monitor screen that is 4.3 inches wide. The Edge tuner models that use this bigger screen have “CTS2” in the model name.

The final two digits in the model number distinguish between the various truck makes, models and years.

The Juice with Attitude model is available only in the large monitor screen size.

The basic model breakdown is:

  • Insight (Data Display Only – no engine programming capability):
    Insight CTS2 (large screen) vs. Insight CS2 (small screen)

  • Evolution (Engine programming, easy install, manual mode switching):
    Evolution CTS2 854xx (large screen) vs. Evolution CS 851xx (small screen)

  • Juice with Attitude (engine programming with mode switching on the fly and more complex installation):
    Juice with Attitude (large screen only)

Because each diesel truck manufacturer uses a different engine (Dodge has Cummins, GM products have Duramax and Ford has Ford built engines), the tuners come in different models for each truck engine. There is some variation between truck model years as well.

We’ve chosen the Edge Juice with Attitude engine tuner for our 2016 Ram 3500.

Our article, “What Puts You in the Driver’s Seat? Engine Tuners!” is the latest feature article of many that we have contributed to the Escapees RV Club member magazine since 2008. Escapees is a very varied RV and travel club that touches on all the possible concerns and interests that full-time and seasonal RVers have.

Back when the club was first started in 1978, there were no RV clubs that catered specifically to the needs of full-time and extended-travel RVers. Escapees began as a simple bi-monthly newsletter to bring full-time RVers together and to give them a place to share ideas and pass on information.

Today, the bi-monthly Escapees Magazine is one of the most informative and fun to read magazines in the RV industry.

Escapees Magazine covers

Escapees Magazine covers on display in the mail sorting facility at Escapees HQ in Livingston, Texas

We became Escapees members a few months after we started full-time RVing, and we feel that anyone interested in using their RV for extended periods of time should consider becoming a member too. Besides receiving the wonderful magazine for free, members receive discounts of up to 50% at participating RV parks.

In addition, Escapees RV Club offers a wide range of overnight parking options at its own various RV parks, from overnight accommodations to seasonal stays to long term leases to ownership, and they offer a list of boondocking locations via the Days End Directory subscription.

Escapees also hosts a very informative online forum, RVnetwork.com. The participants in this forum are often very experienced RVers, and although non-members can read the forum, only Escapees members can join in the conversation or ask questions. For new RVers, Escapees hosts Boot Camp events where folks learn All Things RV, and each year Escapees puts on a huge rally called Escapade where members from every corner of the country come to share experiences, socialize and learn from each other. Younger Escapees also gather at Xscaper Convergences.

This coming summer, from July 24-29, there will be an Escapade Rally and Xscapers Convergence in Essex Junction, Vermont. Just before that, from July 21-23, there will be an Escapees Boot Camp for New RVers.

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How to Defrost an RV Refrigerator in 20 Minutes!

Defrosting an RV refrigerator is a surprisingly easy job. We’ve been living with a propane RV refrigerator for many years now, and they always need defrosting after a few weeks or months. Being meticulous about not leaving the refrigerator door open unnecessarily can help, but when you find yourself living in a hot and humid environment or if you have the refrigerator side of your trailer or motorhome facing the blazing hot summer sun all afternoon, the frost is going to build up over time.

All you need to defrost an RV refrigerator is:

Over the years, we’ve tried several different techniques for defrosting our RV fridge, and in the old days this was a big job that, with some methods, could take well over an hour. We now have it down to a super fast method that makes this pesky job a cinch. The last time we did it, I made a note of the time on the clock as we went through each step. From start to finish, it took 20 minutes.

The first step is to turn off the refrigerator and empty the contents of the freezer into cooler bags or a cooler of some kind. Since these things will be out of the freezer for just 20 minutes, they won’t defrost and the ice cream won’t melt. If your RV is hot inside, covering the cooler bags with blankets for extra insulation can help.

Defrost RV refrigerator remove food from freezer

9:17 a.m. – Turn off fridge and unload freezer into cooler bags

We used to unload the whole refrigerator and empty it out completely, but that isn’t necessary and it takes a lot of time. An awful lot of what is in the refrigerator can handle warming up slightly as you keep the refrigerator door open to defrost it.

Instead, just unload the most temperature sensitive items — milk, yogurt, lunch meats, mayonaise, etc., into an insulated cooler bag or a cooler. Most of the fruits, veggies, bread, cheese, condiments, etc., can remain right where they are in the fridge for the 20 minutes it takes to defrost it.

How to defrost an RV fridge with food in cooler bag

Set the cooler bags aside. Covering them with blankets will keep everything even cooler.

Next, put a super absorbant chamois towel in the bottom of the freezer compartment to absorb the water from the melting ice, and use a hair dryer to thaw the walls of the freezer.

Defrosting RV refrigerator hair dryer on freezer with towels

9:22 a.m. – Use a hair dryer to thaw out the freezer.

We live exclusively on solar power, and our 2,000 watt pure sine wave inverter is what powers all our AC appliances, including the hair dryer. So, we have a low wattage travel hair dryer that draws just 800 watts (available here).

We put it on the high setting and keep a distance of about 8″ between the hair dryer and the walls of the freezer. A higher wattage hair dryer may need to be put on the low heat setting. Hold your hand about 8″ from the hair dryer and see how hot it feels.

Be sure you keep the hair dryer from heating up the plastic walls or they will crack from being cold and then getting hot. Keep the hair dryer moving and test the temp of the plastic walls with your hands.

After thawing the walls of the freezer a little, move down to the cooling fins in the refrigerator compartment. Keep the hair dryer in constant motion, sweeping it back and forth from side to side.

Defrost RV refrigerator hair dryer on cooling fins

Slowly wave the hair dryer in front of the cooling fins.

Alternate working on the freezer compartment and the refrigerator compartment.

How to defrost an RV refrigerator hair dryer in freezer

Alternate between the cooling fins in the refrigerator compartment and the freezer compartment.

Defrosting RV refrigerator hair dryer on fridge cooling fins

At the beginning, when the cooling fins are caked in ice, the hair dryer can be closer to them.

Little ice sheets will begin to fall off the refrigerator cooling fins into the drip tray underneath. As the thawing process continues, increase the distance between the hair dryer and the cooling fins.

How to defrost an RV fridge melting ice with hair dryer

As ice drops and the cooling fins thaw, move the hair dryer back a little.

Don’t chisel the ice off the fins or the freezer walls with a tool. If you pierce the metal base behind the cooling fins or the walls of the freezer, the refrigerant (ammonia) will leak out. We don’t use any chiseling device. We simply assist the thawing process with the hair dryer.

Check beneath the cooling fins and you’ll see the bits of ice dropping into the drip tray.

How to defrost an RV refrigerator ice dropping from fridge cooling fins

Check below the cooling fins where the ice drops off in chunks.

If you go outside, on the back of the RV you’ll see water seeping out of the refrigerator vent.

How to defrost an RV fridge water dripping from refrigerator vent on outside of trailer

Outside the rig, water will be seeping from the refrigerator vent.

How to defrost an RV refrigerator water dripping down fridge vent outside trailer

A little trickle of water flows down.

Once all the ice has fallen off the cooling fins, pull out the drip tray and dump the ice in the sink.

Ice in RV refrigerator drip tray

9:34 a.m. – Once all the ice has dropped off the cooling fins, empty the tray of ice into the sink.

Up in the freezer compartment, the chamois towel is now fairly wet with water that has dripped down off the walls. Wring it out and use it to wipe down the freezer and the fridge.

Wet Chamois towel from defrosting RV refrigerator

9:35 a.m. – The chamois towel in the freezer is pretty wet. Use it to wipe down the fridge and freezer.

Load the food from the cooler bags back into the refrigerator and freezer compartments, and you’re done! Put the fridge at max temp for a few hours to help it cool back down, and then set it to the temperature setting you normally use.

Defrosted RV refrigerator

9:37 a.m. – After loading the food back in the refrigerator, turn it back on. Done!

Other RV Refrigerator Tips

The key to having an RV refrigerator work optimally is having the air circulate inside well. Overstuffing the fridge with food makes this difficult for it. We have used a little RV refrigerator airator fan that’s designed to keep the air flowing. We’ve had mixed results with this, and when it died we didn’t replace it. I think this would work well if there were space between all the food, but our fridge is usually packed (the turf wars between the beer and the veggies can be brutal…sometimes we can hear them battling it out in there!).

As a maintenance item, we keep the door seals clean, wiping them down periodically.

We use simple refrigerator thermometers to monitor the temperatures in the fridge and freezer. It has a built in hook, and we hang it from one of the rungs in the top shelf in the refrigerator. The one in the freezer rests against one wall.

We were surprised to learn that RV refrigerators have an expected lifespan of about 8 to 10 years. A classic sign of impending failure is the appearance of yellow dust in the refrigerator vent area behind the fridge (go outside and take the vent cover off and look around with a flashlight). Click the following link to read the funny story of our RV refrigerator replacement and see how an RV fridge replacement is done.

Because of the shorter lifespan, higher price, and use of propane in RV refrigerators, many (most) “full-time” level fifth wheels and motorhomes are now being built with residential refrigerators that run on AC power only (a dedicated inverter is installed so it can run from the batteries while in transit). For folks that have plans to dry camp and boondock a lot in their RV life, a residential refrigerator will require a much bigger battery bank and solar panel array than would otherwise be needed. We discuss that in more detail at this link in our introductory solar power article.

If our hair dryer method of defrosting an RV fridge seems unorthodox to you, believe me, we have tried many other methods. We tried opening the fridge and freezer doors and letting the fridge thaw out on its own. We tried doing that and “helping it along” by chiseling the ice off with a small plastic scraper. We tried putting a bowl of hot water in the fridge to help it warm up.

All of these methods were adequate, but they were time consuming. We’ve been using our current method with the mini travel hair dryer for a few years now and really, really like it.

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B&W Companion OEM Fifth Wheel Hitch Installation – Easy!

The B&W Companion OEM fifth wheel hitch uses the new and very clever “puck” style hitch mounting system that can be ordered with Ram and Ford trucks in their fifth wheel and gooseneck towing prep packages. This truck option has five “pucks” installed in the bed of the truck: four in the corners to mount a fifth wheel hitch and one in the center for a gooseneck.

The new style fifth wheel hitches that are designed for these puck systems stand on four legs that each have a quarter turn locking mechanism at the foot to secure them into the four pucks in the bed of the truck. This allows the hitch to be installed or removed from the bed of the truck easily. When the hitch is removed, the truck bed floor is totally flat and free of obstacles, because there are no hitch rails to get in the way. Ford, GM and Ram have different puck layouts in the beds of their trucks.

When we were going through the process of buying a new Ram 3500 dually truck, we knew we wanted the best of breed fifth wheel hitch that incorporated this new design for our full-time RV lifestyle. After a factory tour of the B&W Trailer Hitches plant in Humboldt, Kansas, we were sold. You can navigate this page using the following links.:

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B&W Trailer Hitches

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B&W hitches have long had a stellar reputation in the RV industry, and when our 36′ Hitchhiker fifth wheel trailer was getting a slew of big repairs done at the NuWa factory service center in Chanute, Kansas, (thank goodness for our RV warranty), we discovered B&W Trailer Hitches was just a ways down the road. So we took a factory tour of the plant.

B&W Fifth Wheel Hitches

All of the hitches manufactured by B&W Trailer Hitches are on display at the manufacturing plant.

What struck us more than anything is that B&W Trailer Hitches is a company that cares. They not only turn out a superior product, but they take take care of their employees.

When the RV manufacturing industry went into a steep nose dive in the years following the financial debacle of 2008, many of the employees that had worked at NuWa industries building fifth wheel trailers eventually found employment over at B&W Trailer Hitches as NuWa’s need for workers shrank. And when B&W didn’t have enough work for everyone to do, the company paid their employees to do city maintenance work in their hometown of Humboldt, Kansas.

How cool is that. And how RARE is that?!

Checking out a B&W Fifth wheel hitch

Mark checks out one of the hitches on display at B&W.

We got a taste of just how deeply these community values run when we saw the Biblesta celebration and parade during our visit to Humboldt, Kansas. In an age of political correctness when many people are afraid to express their beliefs publicly, this is a town that has been openly celebrating Christianity in an annual festival for the past 52 years. All the churches in the area — as well as B&W Hitches — have a float in this extraordinary parade. Read our blog post about it here: America’s Heartland – Is It In Humboldt Kansas?

B&W Trailer Hitches Moses Float Biblesta Parade Humboldt Kansas

B&W Trailer Hitches sponsored a float in the Biblesta parade in their hometown of Humboldt, Kansas

B&W Trailer Hitches Float Biblesta Parade Humboldt Kansas

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Founded in 1987 by Joe Walker and Roger Baker as B&W Custom Truck Beds, the company long ago became B&W Trailer Hitches. They still build custom truck beds, but the company has grown and now manufactures many other products.

In 1991, B&W invented the clever turnover ball for gooseneck hitches, and that put them in the forefront of the towing industry. For trucks that have a gooseneck socket in the bed of the truck, the turnover ball gets inserted this socket and a fifth wheel hitch can be installed that latches onto the ball and also onto rails that are installed under the bed of the truck. When the fifth wheel hitch is removed, the turnover ball can be turned over to make the bed of the truck completely flat since the rails for the hitch are under the bed.

This makes the entire bed of the truck available for hauling when the fifth wheel hitch isn’t installed, and it also allows the truck to be set up for either gooseneck or fifth wheel towing really easily. This is handy out in ranch country where one truck might tow a variety of trailers, and also be used to haul big loads.

B&W Hitches factory tour

B&W hitches on the assembly line in Humboldt, Kansas.

The new puck style hitch mount offered by the truck manufacturers is a similar concept. Rather than just one connection point between the 5th wheel hitch and the truck bed in the center, there are four points of contact in the four corners. The four puck system also allows for an even heavier duty weight rating on the biggest fifth wheel hitches, so larger fifth wheel trailers can be towed.

B&W Trailer Hitches is into quality, and one of the things that sets their hitches apart is that they are made from American steel. Since we have dealt with axle and leaf spring problems on our trailer several times over the last year, we have come to realize just what a huge difference there is between Chinese made steel and American steel. When it comes to something that puts your life on the line because it is carrying heavy loads, American made steel is the only way to go.

B&W Fifth wheel hitch bases stacked up at factory

Stacks of B&W fifth wheel hitch bases (these are not the new puck style base)

Another hallmark of quality in B&W hitches is that the nuts holding the hitch base to the truck are castle nuts. This means you can lock them with a sheer pin so they don’t back out.

Also, just about everything at B&W Trailer Hitches is done in-house. That way, they can retool the assembly line easily, as needed, for instance, if they improve the design or the puck layout is changed by the truck manufacturers.

B&W Fifth wheel hitch heads stacked up at factory

Stacks of fifth wheel hitch couplers (the top part of the hitch).

Lots of metal shavings are generated in the production of hitches on the B&W assembly lines. We were impressed that B&W recycles all the metal shavings at Missouri Metals. Very green!

Metal shavings from B&W Hitches recycled at Missouri Metals

B&W recycles all the metal shavings from their production lines

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B&W Companion Fifth Wheel Assembly and Installation

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We chose the 25,000 lb. B&W Companion OEM fifth wheel hitch. This is way overkill for our 14,100 lb. trailer, but our goal in our whole truck-and-hitch upgrade was to be able to tow our fifth wheel effortlessly. It also gives us options down the road in case a day comes when we want to replace our trailer with something bigger or beefier.

The whole installation of the B&W Companion OEM 5th wheel hitch could easily be done right in the bed of the truck, but we we got the hitch before we got our truck! So, we did it in two stages. First we assembled the hitch in a friend’s garage. This took 40 minutes. Then, once we got our new truck, we installed the hitch in the bed of the truck. This second stage took 20 minutes because we needed to fine tune the mating of the four pucks and the four legs. In the future, lifting the hitch in and out of the truck bed will take just a few minutes.

So, it’s about a one hour DIY job to install a B&W Companion 5th wheel hitch right out of the box. That’s a huge improvement over paying the fifth wheel dealership to do a two hour installation like we did when we installed our first fifth wheel hitch in our first truck!

These are the tools for the project:

Our B&W Companion OEM fifth wheel hitch was shipped to our friend’s house by UPS. It came in two boxes.

UPS Delivers B&W Companion Fifth Wheel hitch

Exciting day — UPS delivers our hitch!

There is a base and a head (or coupler) and assorted parts. We laid them all out to get a look at them.

B&W Fifth wheel hitch assembly pieces

We lay out all the parts and the instructions.

There is a one page installation instruction sheet that comes with the kit (also available online here). There’s also a sticker on the hitch base with instructions for mounting the hitch’s two parts into the truck bed.

Instructions on B&W Companion fifth wheel hitch

The orange sticker on the hitch base has instructions for mounting the hitch in the truck bed.
The sticker faces the truck cab.

The first step is to install the big triangular pivot arms that support the hitch coupler (the top part of the hitch). The orientation of these triangular pieces depends on the placement of the hitch over the axles, which varies by truck model. In the case of the Ram 3500 dually long bed, they are oriented so the shallower slope goes towards the cab of the truck.

The hitch has a big orange sticker on the side that faces the cab, so the shallow slope of the pivot arms faces that sticker.

B&W Fifth wheel hitch assembly

The shallow sloping side of the pivot arm faces the truck cab in our installation.
The pivot arm orientation varies with the type of truck bed.

There are four pairs of lock washer and bolts, two for each pivot arm. There are five possible holes, so you can set the height of the pivot arm higher or lower, which will change the gap spacing between the overhang of the fifth wheel trailer and the sides of the truck bed. We chose the middle setting for starters.

Bolts locking nuts and plates for B&W Companion Fifth wheel hitch

The pivot arms are attached using these parts.

The bolts and lock washers screw into the threaded block an the back side of the pivot arms.

B&W Companion OEM fifth wheel hitch assembly

Use a socket and ratchet to tighten the bolts.

Assembling a B&W Companion fifth wheel hitch

The bolts screw into a threaded block plate on the back side.

Assembling a B&W Companion fifth wheel hitch

Mark bolts the pivot arm to the threaded block plate

The next step is to install the wire torsion spring on the flange on the driver’s side pivot arm that is closest to the truck cab.

B&W Companion fifth wheel hitch parts

The wire torsion spring is next.

The mounting clip (below the spring in the photo above) is attached to the spring. Then the spring is installed so there is 1/2″ of clearance between the top of the spring and the bottom of the rubber bumper on the pivot arm. A few taps with a small hammer secured the clip onto the flange.

Tap the pin into place B&W Companion 5th wheel hitch

Tap the spring into place with a small hammer

Measure distance to pin B&W Companion 5th wheel hitch installation

The spring must be 1/2″ from the bottom of the rubber bumper
on the pivot arm.

Now the pivot arms are fully installed on the hitch base.

B&W Companion 5th wheel hitch assembly

The two pivot arms are in place (photo is prior to mounting the torsion spring).

The next step was to put the hitch head — the coupler — onto the hitch base and install its handle and three safety pins.

5th wheel Hitch assembly

The coupler (top of the hitch), seen upside down here, is next.

We lubricated the rubber bumpers on the tops of the pivot arms with CRC Lithium Grease.

Grease the 5th wheel hitch assembly

Spray some grease onto the rubber bumpers

Then, holding the coupler by the two saddle handles on either side, Mark placed the coupler onto the hitch base. When you set the coupler down on the base, press down on the handles to secure it.

Mount B&W Companion 5th wheel hitch head on base

Set the coupler on the base and press down on the handles to secure it

The coupler rests on the hitch base. Saddle locking pins under the two saddle handles prevent it from lifting up. A “hairpin” holds the saddle locking pin in place.

Fifth wheel hitch head chain link

A saddle locking pin prevents the coupler from lifting off the base.
It’s held in place with a hairpin (cotter pin) that is under Mark’s fingers in this photo.

Next, the coupler cam handle gets installed onto the coupler.

B&W Companion 5th wheel handle installation

Install the coupler cam handle onto the coupler

The handle is secured to the coupler with two button head cap screws (tightened with a 7/32″ allen wrench), and it is held closed (or open) with the coupler’s cam handle safety pin.

B&W Companion fifth wheel handle assembly

Two button head cap screws and a the cam handle safety pin do the trick.

B&W Companion 5th wheel hitch locking clevis pin

The cam handle safety pin.

Then lube the inside of the hitch jaws with Lucas Oil X-tra Heavy Duty Grease or a similar automotive chassis grease.

Greasing the jaws of the fifth wheel hitch

Grease the inside of the jaw so the trailer’s king pin can turn smoothly inside.

B&W Companion OEM fifth wheel hitch

Done!

Nice work, guys. 40 minutes by the clock! (I’m glad I was just the camera woman!)

Completed assembly of B&W Companion OEM fifth wheel hitch

Now all we need is a truck!
(Continued below…)

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Installing the B&W Companion OEM 5th Wheel Hitch in the Truck Bed

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As mentioned above, all of these assembly and installation steps could have been done in the truck bed, but we did not have our truck yet, and we were excited to get started and work on the hitch in the meantime.

Finally our truck arrived and we had a blast with Alice Cooper as part of the purchase!

The gooseneck / fifth wheel hitch tow prep package puck system in our Ram 3500 dually truck was ready for the hitch installation.

Tow prep package puck system Dodge Ram 3500 Dually truck

The gooseneck / fifth wheel tow prep package has five pucks in the bed of the truck.
Fifth wheel hitches use the outer four pucks.

Mark and his buddy lifted the hitch base into the truck bed. Back in our article about our truck, a reader noted that he hoists his fifth wheel hitch in and out of his truck bed using a hydraulic lift table. If you are going to be moving the fifth wheel hitch in and out of your truck bed a lot, and you have the garage space, and you don’t have a strong, strapping friend at your beck and call to help you, this seems like a super idea.

The 25,000 lb. B&W Companion OEM fifth wheel hitch has the following weights:

  • Hitch base – 131 lbs.
  • Coupler – 75 lbs.
Placing the B&W fifth wheel hitch in the bed of a pickup truck

The hitch base is placed in the bed of the truck.

Each foot of the base required a little adjustment to fit properly into the truck’s pucks. This was done by loosening and tightening the cap screws on the pilot assemblies on each foot.

Installing B&W Companion OEM fifh wheel hitch in truck bed

Each puck requires some small adjustments the first time.

Then the tension in the latch handle was set by adjusting the height of the castle nut. We used needle nose pliers to remove the cotter pin and then reinstall it and bend the end once the castle nut height adjustment was set.

Bending the sheer pin

A sheer pin prevents the castle nut from backing out.

It took a little pushing and shoving to get everything in place, but these are one-time adjustments. The latch handles could now be opened and closed easily.

B&W Companion OEM fifth wheel hitch leg and puck in truck bed

Hitch latch handle in the open position.

B&W Companion OEM 5th Wheel Hitch levers in locked position

Hitch latch handle in the closed position.

The B&W Companion hitch base was now installed in the bed of the truck.

B&W Companion OEM fifth wheel in truck bed

The base is installed and all four latch handles have been adjusted to open and close easily.

Next, the hitch head (the “coupler”) was set on the hitch base. The two saddle handles were pushed down and the saddle lock pin was put in place.

Placing fifth wheel hitch head on base in bed of truck

The coupler is placed on top of the hitch base.

Ta da!! The B&W Companion OEM 5th Wheel Hitch is installed in the truck and ready for use.

Installation of B&W Companion OEM fifth wheel hitch

The B&W Companion OEM 5th wheel hitch is completely installed!
This view (above photo) is looking towards the tailgate.

Installing a B&W Companion OEM fifth wheel hitch

This view is looking towards the truck cab.

Great job, guys. Thanks!!

B&W Companion OEM Fifth Wheel Hitch installation on Ram 3500 Dually truck

Hey, can I have a beer too?

Celebrations behind us, the next day we hitched the new truck up to our fifth wheel trailer and took our home on a joy ride up and down some nice long 7% grades nearby. What a combo!!!

Prior to hitching the truck to the trailer the first time, we cleaned the hitch plate on the trailer and lubed both that and the coupler plate on the B&W hitch with CRC silicone spray.

We ended up adjusting the pivot arms down one notch, and that seems right for our particular truck and trailer.

Dodge Ram 3500 Dually truck B&W Companion Fifth Wheel OEM Hitch

We adjusted the height of the pivot pins by one notch to get the distance between the sides of the truck and the fifth wheel overhang right.

Stay tuned for more posts on hitching and unhitching with the new Ram auto-leveling system and for our report on just what we think of this mighty towing combo after a few thousand miles of towing.

Where can you get a B&W Companion OEM 5th Wheel Hitch? At these links:

The following info is FYI for those whose truck does not have a Puck System in the bed.

The Gooseneck Turnover Ball hitch is one option which allows you to have a totally flat truck bed when the hitch is removed. The other option is to go with the traditional rail mounted Patriot fifth wheel hitch.

B&W Gooseneck Turnover Ball Hitches:

Unlike the Puck System hitches, the Gooseneck Turnover Ball hitches require installing the Gooseneck Turnover Ball in the bed of the truck with rails mounted underneath. So, each truck bed in each model year has a different kit. The B&W Companion Hitch that mounts onto the Gooseneck Turnover Ball in the bed of the truck comes in two flavors: long bed and short bed (slider hitch).

Gooseneck Turnover Ball Companion Hitches (these are the “couplers” or actual hitches):

Gooseneck Turnover Ball Mounting Kits (the under-bed rail system and gooseneck turnover ball itself):

B&W Traditional Rail Mounted Patriot Hitches:

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More info about the B&W Companion Hitches and our truck and trailer:

Dodge Ram 3500 dually truck with B&W Companion OEM Fifth Wheel Hitch in the bed

The B&W Companion OEM 5th Wheel Hitch connects our Ram 3500 Dually truck
to our NuWa Hitchhiker fifth wheel trailer.

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Dodge Ram 3500 Dually Truck – Best RV Fifth Wheel Trailer Towing

Choosing a truck to pull a trailer is a critical decision for RVers, because getting there, and particularly getting there safely, is the first and most important part of enjoying the RV lifestyle! Towing specs and towing guidelines always give the outer limits of what a truck can safely tow. Too often, in towing situations, the trailer is a little too big for the truck, or the truck is a little too small for the trailer, pushing the truck right to its outer safety limits or beyond.

2016 Ram 3500 dually diesel truck

The 2016 Ram 3500 Dually is an awesomely powerful truck for towing big and heavy trailers

The truck-trailer combo may be just a little out of spec on paper, so it may seem okay, like you can get away with it, but it is a really unwise decision. Not only is it absolutely no fun to drive a truck that is screaming its little heart out to tow the load its tied to, but if you have an accident and it is determined your truck was towing a load that is beyond its safety limits, you will be liable.

Heaven forbid that there is a fatality in the accident — either yours or someone else’s. There are lots of horror stories out there of people’s lives that were transformed because someone decided not to get a truck that could tow their trailer safely.

Of course, truck and trailer salesmen don’t help. We have heard time and again, “That truck is fine for this trailer,” or “This trailer will be no problem for that truck.” Don’t listen to them! Trust your instincts and your gut feelings. If you are studying the specs and are nervous that your truck *might* be too small because your trailer puts it on the hairy edge of its specs, then you need a bigger truck or a smaller trailer.

2016 Ram 3500 diesel pickup dually truck

We have been amazed at the huge difference between our old 2007 Dodge Ram 3500 Single Rear Wheel and this new 2016 Ram 3500 dually

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Sizing a Truck and Trailer for Safe Towing

This article covers all the specifications we studied and were concerned about when we placed the order for our 2016 Ram 3500 truck to tow our 14,100 lb. 5th wheel trailer. You can navigate to the various sections with these links:

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The Trade-In – 2007 Dodge Ram 3500 Single Rear Wheel Long Bed diesel truck with 6.7 liter Cummins engine

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When we bought our 2007 Dodge Ram 3500 Single Rear Wheel long bed diesel truck with the 6.7 liter Cummins engine, its purpose was to tow a 7,000 lb. (fully loaded) 2007 Fleetwood Lynx travel trailer. Our 2004 Toyota Tundra (4.7 liter engine) had been okay to tow that trailer on paper, but when we took it on its first mountain excursion up and over Tioga Pass on the eastern side of Yosemite in California, it could not go faster than 28 mph with the gas pedal all the way to the floor. What a scary, white knuckle drive that was. Who needs that?

2004 Toyota Tundra towing 2007 Fleetwood Lynx Travel Trailer 27'

Our ’04 Toyota Tundra half-ton pickup rests as it tries to tow our 27′ travel trailer over Tioga Pass… sigh.

We replaced the Toyota Tundra with a 2007 Dodge Ram 3500 which was rated to tow much bigger trailers than the little Lynx travel trailer, so all was good with that small travel trailer. However, within a year, we upgraded our trailer from the lightweight Fleetwood Lynx to a full-time quality, four season, 36′ NuWa Hitchhiker LS II fifth wheel trailer that the scales told us was 14,100 lbs. fully loaded. Suddenly, our big beefy diesel truck was at its outer limits!

Dodge Ram 3500 towing a fifth wheel trailer boondocking

Our ’07 Dodge Ram 3500 tows our 36′ 14k lb. fifth wheel trailer

We drove our ’07 Dodge Ram 3500 and 36′ fifth wheel combo for seven years without a mishap, but it was not an ideal situation. The truck would strain in the mountains and would wander in strong cross winds on the highway. We installed a K&N Cold Air Intake Filter and an Edge Evolution Diesel tuner which helped the engine breathe better and increased its power (see our Edge Evolution Tuner Review), and we installed a Timbren Suspension Enhancement System to keep the truck from sagging when hitched to the trailer. But the frame of the truck and the transmission were still stressed by the heavy load on steep inclines.

We wanted a truck that was well within its towing limits and that could tow our trailer effortlessly.

TRUCK and TRAILER WEIGHT RATINGS

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The weight ratings for trucks and trailers are an alphabet soup of confusion that takes a little imagination to grasp. Here’s a synopsis:

UVW Unloaded Vehicle Weight The weight of the vehicle without fuel, people and stuff
GVWR Gross Vehicle Weight Rating The heaviest weight the vehicle can safely be when it is loaded up with fuel, people and stuff
GCWR Gross Combined Weight Rating The most a truck-and-trailer combo can safely weigh when hitched together and loaded up with people, fuel, food, etc
Payload The GVWR less the UVW The amount of weight the truck can safely carry. Compare to the trailer’s Pin Weight
PW Pin Weight The actual weight on the truck’s rear axle when a trailer is hitched up. Compare to the Payload

The Pin Weight is most easily visualized by first imagining yourself standing on a bathroom scale and making a note of your weight. Then your teenage kid walks up and puts his arms around your neck and hangs on your shoulder. The weight on the scale goes up a little bit, but not a huge amount, because your kid is still standing on the floor on his own two feet. The more he leans on you, the more weight the scale shows.

The difference between the weight the scale shows when your kid is hanging on your shoulder and the weight it shows when you’re by yourself is the “pin weight.” In the case of you and your kid, the “pin weight” might be 30 lbs.

5th wheel trailer and Ram 3500 dually truck hitched up towing

The Pin Weight is the weight of the trailer at the hitch pin, a value that has to be calculated.

The following chart shows the factory safety weight ratings given by Chrysler and NuWa and the actual weights for our ’07 Dodge Ram 3500 truck and ’07 36′ NuWa Hitchhiker 5th Wheel trailer. We had our rig weighed by the Escapees Smart Weigh program at their North Ranch RV Park in Wickenburg, Arizona. This is a detailed, wheel by wheel, RV specific method of weighing.

Our truck, when loaded, carries fuel, 24 gallons of water, a generator and BBQ, the fifth wheel hitch, several leveling boards, two huge bins of “stuff” and ourselves, as well as the pin weight of the trailer. So, even though the pin weight itself was within tolerance on our ’07 Dodge 3500, all that other stuff made the truck way overweight. Moving those things to the trailer would clog our fifth wheel basement and would just make the trailer way overweight instead.

2007 Dodge Ram 3500 SRW (Single Rear Wheel) Truck

UVW GVWR GCWR Payload/Pin Weight
Rating 7,147 10,100 21,000 2,953
Actual 8,025* 10,850 22,125 2,850

* LOADED with passengers, fuel and cargo but not towing

2007 NuWa Hitchhiker 34.5 RLTG Fifth Wheel Trailer

UVW GVWR
Rating 10,556 13,995
Actual 14,100
2016 Ram 3500 dually diesel truck payload is 6,000 lbs

Besides the pin weight, our truck carries spare water, a heavy hitch, leveling boards, and generator.
And there’s more stuff plus ourselves in the cab!

We improved our trailer’s cargo carrying capacity by upgrading from E rated tires to G rated tires and by revamping the suspension completely (I have not yet written about that project). So, even though some elements of the trailer frame are still at the spec limit, we have some leeway with our trailer in those places where the rubber meets the road.

The truck, however, was over its limit for both GVWR and GCWR, and it was pushed nearly to its max when towing.

The 2007 Ram 3500 towing guide is here: 2007 Dodge Ram Trucks Towing Guide. Our truck is on p. 20, on the 2nd to last line. Search for this text: “D1 8H42 (SRW)” (you can copy and paste it from here).

 

DIESEL TRUCKS ON THE MARKET

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There are three brands of big diesel pickup trucks on the market: Chevy/GMC, Ford and Dodge. People have lots of brand loyalty when it comes to diesel trucks, and the bottom line is it’s pointless to get into a religious war over truck manufacturers. That said, the following are our personal opinions and there is no offense intended to anyone who loves a particular brand.

GMC makes the Chevy Silverado and GMC Sierra which both have the Chevy Duramax 6.6 liter engine and the Allison transmission. The Allison transmission is widely used throughout the commercial trucking industry and is considered to be the best.

FORD makes the Super Duty series of trucks which have Ford built engines and transmissions. Ford has modified its Power Stroke engine several times since the early 2000’s. The current engine is a 6.7 liter engine and it has performed well. Earlier models, the 6.0 liter engine and 6.4 liter engine, both had significant problems and were less reliable.

CHRYSLER makes the Ram series of trucks which have the Cummins 6.7 liter engine and Aisin transmission. The Cummins engine is widely used throughout the commercial trucking industry and is considered to be the best.

With the late model Ram trucks there are two models of 6 speed automatic transmissions to choose from. The 68RFE transmission was the only one available for our ’07 Dodge, and we found it developed problems over time (before our installation of the K&N Cold Air Intake and Edge tuner). It stuttered on climbs and didn’t always shift smoothly. The new (in 2013) Aisin AS69RC transmission is much more rugged and reliable and is now available as an option in the Ram Trucks lineup.

Dodge Ram 3500 diesel dually truck

All three big diesel truck brands are good. After much research and many test drives, we chose the Ram 3500.

PICKUP TRUCK SIZES

All trucks are categorized into eight weight classes, from Class 1 (lightest) to Class 8 (heaviest) according to their GVWR. Pickup trucks fall into the smallest (lowest) three classes:

Class GVWR
Class 1 0 – 6,000 lbs
Class 2 6,001 – 10,000 lbs
Class 3 10,001 – 14,000 lbs

All three classes of pickups are referred to as “light duty” trucks, as compared to dump trucks and semi tractor-trailers in the higher “medium duty” and “heavy duty” classes. Within the pickup truck market, however, they are referred to as “Pickups” (Class 1), “Full Size Pickups” (Class 2) and “Heavy Duty Pickups” (Class 3). So, even though a large diesel pickup is marketed as “heavy duty,” it is not technically a heavy duty truck. It’s just a heavy duty pickup. This may be obvious to many, but sure had me confused at first glance.

When we were first time truck buyers shopping for a truck to pull our popup tent trailer, the advertising made the ’04 Toyota Tundra look like it was a heavy duty towing monster that could pull a mountain right across a valley. But it is not so! Pickups come in all sizes.

Dodge Ram truck grill and Toyota Tundra truck grill

Toyota Tundra and Ram 3500 — Which one is the towing monster?

Pickup truck sizes are referred to as “half-ton” “three-quarter ton” and “one ton,” and they are numbered accordingly:

Size Ford Chevy/Dodge
Half-ton 150 1500
Three-quarter ton 250 2500
One ton 350 3500

Ford also mass markets 450, 550 and larger pickups. Some people make custom Chevy and Dodge trucks in those sizes too, but they don’t come from the factories that way.

2016 Ram 3500 dually diesel truck with fifth wheel trailer at campground

Ensuring the tow ratings of the truck are well beyond the actual weight of the trailer is essential.

For reference, a ton is 2,000 lbs. The truck naming convention comes from the original payloads these trucks could carry when they were first introduced decades ago. Back in those days, a half-ton truck could carry 1,000 lbs. (half a ton) in the bed of the truck. A three-quarter ton could carry 1,500 lbs and a big one ton truck could carry 2,000 lbs.

In 1918 Chevy had a very cute half-ton pickup that was basically a car with sturdy rear springs. By the mid-1930’s pickups came with factory installed box style beds, and a 1937 Chevy half-ton truck went on a 10,245 mile drive around the US with a 1,060 lb. load in the bed. It got 20.74 miles to the gallon!

As the payload capacities increased, the manufacturers assigned model numbers that corresponded to the weights the trucks could carry. But technology advances never quit!

2016 Ram 3500 dually and 36' fifth wheel trailer RV

Our 2016 Ram 3500 dually can tow this trailer with one hand tied behind its back.

Since those early times, truck and engine designs have improved dramatically, and the payloads modern trucks can carry now is significantly higher. For instance, the payload of a 2016 Toyota Tundra, a half-ton truck, is 1,430 to 2,060 lbs., depending on the options, making it essentially a “one ton” truck. The payload of a 2016 Dodge Ram diesel can be as high as 6,170 lbs. (and even higher for the gas HEMI version), making the 3500 model more of a “three ton” truck than a one ton.

In the modern trucks, the major difference between a three quarter ton 250/2500 truck and a one ton 350/3500 truck is the beefiness in the rear end suspension for supporting a heavy payload, that is, the number of leaf springs on the rear axle. In our opinion, if you are going to spend the money to buy a three quarter ton truck for towing purposes, you might as well spend the tiny incremental extra few bucks to buy a one ton.

LONG BED vs. SHORT BED PICKUPS

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Pickups come with more than one bed size. A “short bed” truck has a box that is a little over 6′ long and a “long bed” truck has a box that is around 8′ long. When a fifth wheel hitch is installed in the bed of a pickup, it is placed so the king pin of the fifth wheel will be over the rear axle. In a short bed truck this leaves less distance between the hitch and the back of the pickup cab than in a long bed truck.

The advantage of a short bed truck is that the two axles are closer together, so the truck can make tighter turns. This is really handy in parking lots and when making u-turns. The truck also takes up less space when it’s parked, again, a big advantage in parking lots.

2016 Ram 3500 diesel truck dually

A long bed truck is less maneuverable when it’s not towing but is preferable for towing a fifth wheel trailer

However, when towing a fifth wheel trailer, there is a risk that the front of the fifth wheel cap will hit the back of the pickup cab when making a tight turn. For this reason, there are special sliding fifth wheel hitches, and some 5th wheel manufacturers make the fifth wheel cap very pointy and even concave on the sides so there’s room enough to ensure the pickup cab doesn’t touch the fifth wheel cap on tight turns.

The advantage of a long bed truck is that not only can it carry more and bigger things in the bed of the truck, but when it is hitched to a fifth wheel trailer, doing a tight turn will not risk the front of the fifth wheel hitting the back of the truck cab.

Also, you can open and close the tailgate when the fifth wheel trailer is hitched up. We can actually walk from one side of our trailer to the other through the gap that’s between the open tailgate and the front of the trailer, even when the truck is cocked in a tight turn.

A long bed truck allows the tailgate to be open when hitched to a fifth wheel trailer

With a long bed, the truck can be at a sharp angle to the trailer and still have the tailgate open.

For folks that use their pickup primarily in non-towing situations and take their fiver out for just a few weekends a year (and stay close to home), a short bed truck is fine. However, in our opinion, if you are going to tow a large fifth wheel frequently, and especially if you are a seasonal or full-time RVer traveling longer distances, a long bed truck is the way to go.

We bought a long bed as our first diesel truck for our little travel trailer, knowing we might eventually get a fifth wheel, even though it takes much more real estate to back a travel trailer into a parking spot with a long bed truck that it does with a short bed truck (because the pivot point on a travel trailer is behind the bumper rather than over the truck axle, forcing the front end to swing exceedingly wide to make a turn).

When we use our truck as a daily driver, even though we always have to park away from the crowd and walk a little further, and we sometimes struggle making u-turns and maneuvering in tight spaces (it takes nearly four lanes to do a U-turn in a long bed pickup without the trailer attached), we have never once regretted having a long bed truck.

SINGLE REAR WHEEL vs. DUAL REAR WHEEL (DUALLY)

In the one ton class of trucks (Ford 350, Chevy/Dodge 3500), there is an additional consideration: single wheels on the rear axle of the truck (“single rear wheel”) or two pairs (“dual rear wheel” or “dually”).

The advantages of a single rear wheel truck are:

  • Only 4 tires to maintain instead of 6
  • Changing a flat will never involve accessing an inner tire under the truck
  • No wide rear fender to worry about at toll booths and drive-through bank windows and fast food windows
  • Easy to jump in and out of the bed of the truck from the side using the rear wheel as a foothold
  • Can handle rough two track roads better because the rear wheels fit neatly into the ruts
  • Gets traction on slick ice, snow and muddy roads better than a dually

The advantages of a dual rear wheel truck (“dually”) are:

  • Wider stance supporting the weight of the king pin (or bumper hitch)
  • Can carry a heavier payload — heavier trailer pin weight and/or bigger slide-in truck camper
  • Much safer if there’s a blowout on one of the rear wheels, and you can still drive (for a while)
2016 Ram 3500 dually diesel and 14K lb. fifth wheel trailer

A dually has a wider stance, providing more stability, and it can handle much more weight in the bed of the truck.

Why do you need to get in and out of the truck bed from the side? Climbing in on the tailgate is great, and there is a very handy foothold at the license plate mount on the 2016 model that is low enough for a short person to reach easily. However, when the truck is hitched to the fifth wheel, it’s not possible to climb in from the tailgate, and sometimes we need to get into the bed of the truck when the fiver is attached!

For instance, we keep 22 gallons of spare water in the bed of the truck in 5.5-gallon jerry jugs. I’m the one who holds the hose in the jugs while Mark goes to the other end of the hose and turns the water on or off at the spigot. We could switch roles, but I like that job!

When we’re hitched up, I have to get into the bed of the truck from the side to get to the water jugs. I plant one foot on the rear tire, and I hoist myself up and over the side. Getting over that fat fender is not so easy with the dually!

When hitching/unhitching, Mark also reaches over the side of the truck to loop the emergency break-away brake cable from the trailer onto the hitch in the truck bed. That way, if the trailer comes unhitched as we’re driving, the quick yank on the small cable (as the trailer breaks free) will engage the trailer’s own brakes as we wave it goodbye behind us.

Obviously, for both of these maneuvers, the width of the dually fender makes reaching into the bed of the truck a whole lot harder. Doing these things on a single rear wheel truck is trifling by comparison!

RESEARCHING SINGLE REAR WHEEL vs DUALLY TRUCKS

Our biggest debate was whether or not we should simply buy a new single rear wheel truck that had the latest engine and drive-train and chassis improvements or if we should take the plunge and get a dually. We do occasional research online, but our preferred method of learning about things in the RV world is to talk to experienced people in person, especially since we are out and about all day long and we enjoy meeting new people.

So, we interviewed every single dually truck owner that we ever saw. For two years! Whenever we saw a dually parked somewhere, we’d look around to see if the owner was anywhere nearby. If so, we’d walk up and ask him about his truck.

Did he like it? What did he tow with it? How long had he had it? Was it his first dually? Did he have trouble maneuvering in tight quarters? Had he towed that same trailer with a single rear wheel truck? How did they compare?

Diesel dually Ram 3500 pickup

We asked lots of people how their dually performed compared to a one ton single rear wheel long bed truck towing the same heavy trailer.

To our astonishment, although we searched for two years for a person who had towed the same large fifth wheel trailer with both a dually and a single rear wheel truck, and we talked to dozens of dually truck owners who had towed all kinds of trailers, we found only one who had towed the same fifth wheel trailer with both styles of truck.

This guy was a rancher with several big cattle and horse trailers as well as a 40′ toy hauler fifth wheel. He’d been towing comparable trailers with single rear wheel long bed trucks for over twenty years. Three years ago he’d switched to a dually, and he said the difference for his toy hauler was night and day. He’d never go back.

Another fellow told us the ranch he worked on had both single rear wheel and dually trucks and that the duallies were used exclusively for the big trailers because they were better tow vehicles.

Fender flare 2016 Ram 3500 dually pickup truck

We LOVED the new, sleek styling on the Ram duallies.
Our biggest questions: is the wide dually fender flare a pain? How does it do at toll booths and drive-through windows?

This was very convincing, but an interesting side tid-bit we learned is that many folks go either dually or single rear wheel when they buy their first diesel truck for a big trailer, and they stick with that type of truck when they replace it. Guys love their trucks, so we heard few complaints, but when folks raved about how their single rear wheel or dually was the ultimate towing machine and that they’d never switch, when pressed for details, we found they didn’t have first-hand experience using the two different types of trucks to tow the same large trailer.

For those looking to conduct their own research, in addition to talking with ranchers and horse owners, one of the best sources of information we found was the trailer transport drivers who drive their own personal trucks to tow both large RV and horse trailers from the manufacturers to the dealerships where they are sold..

 

TEST DRIVES and CHOOSING A TRUCK BRAND

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Our questions would have all been answered in a heartbeat if we could have hitched our trailer onto a dually sitting in a truck dealership lot and towed it up a mountain and on a few back roads. However, that wasn’t possible.

Perhaps in the future, because of the fantastic new hitch puck systems that can be factory installed in pickups these days, dealerships will decide to keep one of the nifty B&W OEM fifth wheel hitches on hand for prospective customers to do just that (if they can sort out the liability and insurance issues).

Ultimately, we held out on the dually versus single rear wheel decision until the very end, but we knew inside that if we did buy a new truck it would probably be a dually. So every test drive we did was with a dually truck.

We took all three brands of pickups out on over 200 miles of test drives at 25 or so dealerships.

Ram 3500 dually pickup diesel

Going for test drives is lots of fun and is the best way to learn the product

Dealing with Slick Salesmen

A reader wrote me recently to say he was intimidated by the sales tactics at car dealerships, so he was reluctant to do many test drives or much dealership research. That is a real shame, because the only way to learn about trucks is to spend time with them, test drive them, sit in them, crawl underneath, study what’s under the hood, read the marketing literature, and hound the salesmen with questions.

After all, the salesmen are there to teach you what you need to know about the product, and if they don’t sell you a truck today, they are helping another salesman (or themselves) sell you a truck tomorrow. What goes around comes around, and any good salesman understands that. You can easily deflect the high pressure sales tactics by saying, “We are starting our search and just want to do a test drive today. We won’t be ready to buy for a few months.”

Where to Do a Test Drive? Where to Buy?

The best places to find knowledgeable diesel truck salesmen and buy big diesel trucks, especially duallies, is in cattle ranching country. As we scoured dealerships from San Diego to Maine and from Sarasota to the Tetons, we found urban areas generally have few big trucks on the lot and the salesmen know very little about diesel trucks. Cattle ranchers, horse owners and big commercial farmers know their trucks, and so do the salesmen they work with.

Dually Ram 3500 truck and 5th wheel trailer camping

The most knowledgeable truck salesmen are in places where people need and use big trucks — a lot!

Our first test drives were focused on the turning radius and maneuverability of a dually truck as compared to the single rear wheel truck we knew so well. It was hard to tell, but the turning radius seemed to be the same or better (and we now feel the 2016 Ram dually definitely turns tighter) than our old 2007 single rear wheel Ram.

As for general maneuverability, Mark didn’t notice a whole lot of difference driving a dually versus our single wheel truck. Frankly, owning a long bed diesel truck period means you have to park in the back 40 and walk long distances anyway, so we soon realized that dealing with a dually in parking lots would be no different.

We did one round of comparative test drives on the uphill entrance ramp to an interstate in Baker City, Oregon. We visited each truck dealership in town, and when we did our test drives, we floored each dually truck on the incline to see how powerful it felt. The 2015 Chevy won by a long shot, against the Ford and Dodge 2015 models, but did not feel as powerful as our single rear wheel ’07 Dodge Ram (at that point our truck had the K&N Cold Air Intake and Timbrens but did not have the Edge Evolution Diesel tuner).

Fifth wheel trailer and Ram 3500 diesel dually truck at campground

Our trailer snuggles up to its new companion, a 2016 Ram 3500 dually

Deciding Factor – The Cummins Engine

In the end, the deciding factor for us for choosing a brand was the Cummins engine. This was true when we were researching our ’07 single rear wheel truck and again when researching the 2013-2016 duallies. Lots of people wish they could buy a pickup with both the Cummins engine and an Allison transmission in one brand of truck, a combo that is on many commercial trucks. But that’s not possible.

For us, the simplicity of the inline 6 cylinder Cummins engine (as compared to the more complex V8 engines in the Chevy and Ford) along with the longer stroke (inherently higher torque) makes a lot of sense. Inline engines are used commercially in big rigs and tractors, and the 6.7 liter Cummins engine has a long and solid track record, not just in Ram trucks but in many commercial applications as well. The Cummins quality control and manufacturing seem to be top notch.

Here is a fantastic video showing a Cummins engine being built:

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HORSEPOWER, TORQUE, TOWING and PAYLOAD CAPACITY OF THE 2016 DODGE RAM DUALLY

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Amazingly, with each passing year, the payload and towing capacity of each brand of truck jumps higher. From the time we started test driving duallies in 2013 until we placed our order for our new 2016 Ram 3500, the horsepower and torque across all three brands increased, and the towing and payload capacities climbed too.

Built with the right options, the 2016 Ram 3500 diesel truck has an eye-popping, 385 horsepower and 900 ft-lbs. of torque with a GCWR of 39,100 lbs. It can tow a trailer weighing 31,210 lbs. and has a max payload of 6,720 lbs.

This is absolutely astonishing, and neither the Chevy nor the Ford trucks match that torque right now.

Accurate comparisons between brands are challenging within the same model classes, however, because there are different standards for making measurements. Ram Trucks uses the SAE J2807 standards, while other manufacturers don’t. Also, we were able to locate Ford’s towing and payload capacity charts online (see the links at the bottom of the page), but did not locate a similar chart for GM.

Some of the head-to-head tests between the brands that are posted online are also a little misleading, because, for instance, a Ram 3500 is pitted against a Ford F450. Even though both of those models are Class 3 trucks (10,001 to 14,000 lbs GVWR), one would expect the Ram 3500 to compete head to head with the Ford F350, not the Ford F450.

Ram 3500 dually truck_

Best in Show

Here are the towing and payload capacities of the many models of Dodge Ram trucks:

2016 Towing and Payload Capacities of Ram Trucks

The one we ordered is on the last line of the second section on the fifth page. Search for this text: “CREW CAB LONG BOX, 4X4, DRW

AISIN TRANSMISSION

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As mentioned above, the Ram trucks are sold with two options for the transmission. After our troubles with the old 68RFE transmission in our ’07 Dodge Ram 3500, we wanted the new and better one, the AISIN AS69RC. In the Ram Trucks marketing literature, the 6.7 liter Cummins engine is paired with the AISIN AS69RC transmission to make their “High Output Engine” because it delivers max torque at the low end for heavy towing situations. This combo became available in 2013.

RV boondocking fifth wheel trailer Quartzsite Arizona

“High Output” engines on Ram Trucks pair the Cummins 6.7 liter engine with the Aisin AS69RC transmission

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REAR AXLE GEAR RATIO

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The rear axle gearing on a pickup determines the GCWR for the truck (the maximum safe weight of truck and trailer hitched together and fully loaded) and the maximum weight trailer that the truck can tow safely. It also makes a huge difference in how the truck drives, both while towing and not towing.

Rear axle gear ratios are given as a ratio, for example “4.10” which means 4.10:1 or “3.73” which means 3.73:1. The ratio refers to the number of teeth on the axle ring gear as compared to the number of teeth on the driveshaft’s pinion gear. With a 4.10 rear end, the driveshaft has to turn 4.1 times in order to rotate the rear wheels one revolution. With a 3.73 rear end, the driveshaft must turn 3.73 times to rotate the rear wheels one revolution. So, with a 4.10 rear axle ratio the driveshaft’s pinion gear is spinning more quickly at a given speed than with a 3.73 rear axle ratio.

“Easier” Gears vs. “Harder” Gears

If you think of riding a bike, when you have the bike in a “hard” gear, it takes a lot of leg strength to turn the wheels, but one pedal stroke will cover a lot of distance. For example, going uphill in a “hard” gear would be especially hard. Your legs are turning really slowly and straining and you’re wishing you could put it in an “easier” gear! But when you descend in that same gear, you can hit high speeds easily. Back to trucks, this is like having the driveshaft turn a little to make the wheels turn a lot as it does with the 3.42 or 3.73 rear axle gear ratios found on Dodge Rams.

However, when the bike is in an “easy” gear, just a small amount of leg strength will turn the wheels, but one pedal stroke doesn’t get you very far. For example, going uphill isn’t so bad — you can inch up slowly — but once you began descending you’re spun out because your legs can’t pedal fast enough to hit super fast top speeds. In the truck world, this is like having the driveshaft turn a lot to make the wheels turn a little as it does with the 4.10 rear axle gear ratio.

Long bed pickup Ram 3500 dually diesel truck

Wide Load!! The highest tow ratings are achieved with a high rear axle gear ratio (like 4.10)

Towing Heavy Loads vs. Driving Fast on the Highway

So, on a truck, the higher ratio (4.10) is ideal for towing heavy loads. It takes more turns of the driveshaft to rotate the rear wheels of the truck, so the engine revs higher, putting it in the power band for RPMs, and the heavy load gets moved. But the top end speed and fuel economy get sacrificed a bit.

With a lower gear ratio (3.73 or 3.42) it takes fewer turns of the driveshaft to rotate the rear wheels of the truck. When the truck is zipping along at highway speeds, the gears are turning a little more slowly (lower RPMs) than they would with a 4.10 rear end, which saves on fuel efficiency and makes the fastest attainable speed a little higher.

The highest tow ratings are achieved with a 4.10 rear end, so the heaviest trailers will be best if towed by a truck with a 4.10 rear axle gear ratio. However, if most of your towing is with lighter weight trailers, and your driving will be primarily on interstates, and your personal preference is to drive fast, a 3.73 or 3.42 rear axle gear ratio may make more sense.

Our ’07 Dodge had a 3.73 rear end. The problem was that at the speeds we tended to drive — 55-65 — the engine would lug. Mark manually changed gears a lot to try to keep the RPMs up, but he found it fatiguing to have to monitor the gears so closely and to change gears all the time.

We also don’t drive on interstates very often, and when we do, we’re the grannies of the road, moseying along in the right lane.

Sunset over a 2016 Dodge Ram 3500 dually diesel truck

We take life, and the open road, fairly slowly, so a 3.73 rear end, which is awesome a 75 mph,
was not the right choice for us.

4.10 vs. 3.73 – RPMs at Different Speeds

We wanted a 4.10 rear end on our new truck, but we wanted to be 100% sure this would truly make the kind of difference we expected. So, on one Ram dually test drive we drove a stretch of highway in our ’07 Dodge at various speeds between 45 and 65 mph, noting the RPMs in a notebook, and then we took a 2015 Ram 3500 dually with a 4.10 rear end out on the same road at the same speeds. The salesman raised an eyebrow in surprise when we marched into the dealership and announced we wanted to do a test drive at various speeds to note the engine RPMs, but he went along with the idea!

On that test drive we found the 4.10 rear end shifts out of lower gears sooner than the 3.73 rear end, and generally keeps the engine RPMs about 100-200 RPMs higher at each speed. Our new truck bears out those findings.

So, how can you tell if a truck on the dealer lot has a 4.10 rear end without peering at the window sticker? Check underneath the back end of the truck. The differential is the big round casing that hangs between the rear wheels. On trucks with a 4.10 rear end, the differential has a series of vertical cooling fins on it. These help keep it cool since the gears spin faster and it is designed for heavier towing loads, both of which make it heat up.

Cooling fins on 4.10 differential for 4.10 rear axle gear ratio

Looking under the rear end of the truck, the differential has cooling fins if the rear axle ratio is a 4.10

BEEFED UP FRAME

Besides the more powerful engine tuning and transmission, Ram has improved the truck frame on the dually considerable. Every aspect of the frame is more sturdy than it used to be, making the truck not only powerful enough to pull heavier loads but strong enough to withstand the multitude of forces as it hauls the load up a mountain.

Beefed up suspension Ram 3500 dually truck

Peering under the front end of the truck, the frame has been strengthened for heavy towing

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FOUR WHEEL DRIVE (4×4)

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We learned with our ’04 Toyota Tundra truck towing our 7,000 lb. 27′ travel trailer that four wheel drive is a necessity for us in our RV lifestyle. In our first weeks of full-timing, a small, wet grassy incline prohibited us from camping in a campground in Texas, because our truck kept slipping and couldn’t tow the trailer up over the short rise! From that moment on, we’ve felt that a four wheel drive is mandatory if you are going to tow a big trailer.

Also, while descending a really gnarly, skinny, twisty, single lane road on a mountain in Utah, with grades of 10% or more in places, we discovered that the safest way to drive DOWN a very steep descent is to put the truck in four wheel drive LOW gear, and creep down the mountain at 5-10 mph using the exhaust brake. This tactic was a lifesaver for us on that mountain with our ’07 Dodge truck and fifth wheel trailer. Without it, we would still be living at the summit of that mountain!

The following link has more tips for driving a big RV in the mountains

2016 Dodge Ram 3500 dually 36' 5th wheel RV at campsite

4×4 low gear allowed us to creep down off a mountain summit and find new campsites elsewhere!

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PUCK SYSTEM FOR MOUNTING A FIFTH WHEEL OR GOOSENECK HITCH

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The new Dodge Ram and Ford Super Duty trucks have a really fantastic option for a factory installed puck system in the bed of the truck where you can mount either a fifth wheel or gooseneck hitch. During our truck search, GM did not have that option on their trucks.

This option has five holes in the bed of the pickup, one in the center for a gooseneck hitch and four outer ones to hold a fifth wheel hitch. The idea behind this mounting system is that rather than drilling holes in your brand new truck bed to install hitch rails to support a fifth wheel hitch — the method that was always used until this new system was devised — you can buy a hitch designed for these puck mounts and simply drop it in.

Gooseneck - Fifth Wheel Towing Prep Puck System

Looking towards the tailgate, there’s a gooseneck puck in the middle and four pucks in a square
to mount a fifth wheel hitch. The bed is totally flat without the hitch in it.

If you want to use the bed of your truck for hauling, and you won’t be towing your fifth wheel, you can easily remove the fifth wheel hitch temporarily and have the entire bed of the truck available to you. Not only is it a snap to remove the hitch, but the bed of the truck will be flat and obstacle free because there won’t be any hitch rails installed in it.

Installing a B&W Companion OEM fifth wheel hitch

The B&W Companion Fifth Wheel Hitch is easily installed and removed (facing the front of the truck)

Another huge benefit is that installing the hitch is an easy do-it-yourself job. We have a detailed pictorial step-by-step guide showing how to install a B&W Companion OEM Fifth Wheel Hitch here (it took just one hour from start to finish!):

Installation Guide for B&W Companion OEM 5th Wheel Hitch – Step-by-Step Pictorial

To see the specs, pricing and details about this hitch, visit these links:

EXHAUST BRAKE

Our 2007 Dodge Ram came with an exhaust brake built into the turbo. Mark LOVED this brake and used it all the time, both towing and not towing. The only thing that bugged him about it was that coming down mountains with our trailer hitched on, he often had to shift gears manually and feather the gas pedal to keep the truck going the speed he wanted.

The 2016 Ram trucks have an improved exhaust brake that has two modes: max braking power and constant speed braking. We definitely wanted that option!

BACKUP CAMERAS

Dodge Ram trucks have two backup cameras, one that aims at the bed of the truck (for hitching and unhitching) and one that aims behind the truck (for backing up). Beginning in 2016, both of these cameras could be set to display their image on the main touch screen display (in the 2015 model, one camera would display in the rear view mirror while the other would display on the touch screen display).

2016 Ram 3500 dually diesel truck with fifth wheel trailer RV camping

It’s nice to have a backup camera when backing the truck in next to the trailer!

AUTO-LEVEL SUSPENSION

An option on the 2016 Ram trucks is to have four leaf springs with computer controlled air bags to provide for auto-leveling of the rear suspension. This is instead of the standard six leaf springs without air bags that have a fixed height suspension.

Without the air bags — the standard configuration — the “rake” of the truck’s rear end is four inches, meaning that the rear end of the truck is raised four inches higher than the front to compensate for the weight of the trailer which will push it down when it’s hitched up. For a shorter person, this is quite high, and I was astonished how much higher the tailgate of a 2016 Ram truck sits than our old ’07 truck did.

With the air bags, the rear end is raked only one inch, making the whole back end of the truck much easier to access for those of us who aren’t that tall. In addition, there is an “Alt Ride Height” button that can be used to lower the back of the truck one more inch. Hurray for short people!

When the trailer is hitched onto the truck, pushing the truck down, the on-board compressor kicks on and pumps air into the air bags, raising the back end of the truck until it achieves its normal one inch rake. If you prefer to drive with the truck level, the “Alt Ride Height” button can be pressed to lower the back end one inch.

When we did our test drives, we found that the duallies with the auto-level suspension had a slightly smoother ride when not towing than the ordinary leaf spring only models did. This has proven true with our new truck too.

VENTED and HEATED LEATHER SEATS and STEERING WHEEL plus OTHER GOODIES

As we test drove different trim levels of trucks, we decided that if we were going to buy a new truck, we’d go all out and get the many little conveniences and options that are a “splurge” but that make using the truck a pleasure.

Interior leather seats Ram 3500 truck

Let’s go for a ride!

Heated and vented leather seats with power seat adjustments and lumbar support, a side step to make it easier to get in and out of the truck, independent climate control for driver and passenger, a CD player, OWL on/off-rad tires, the fancy electronics console with the big touch screen display and GPS nav system and power adjustable pedals were all on our list.

Most of these options are bundled into the Laramie model of the Ram 3500 trucks.

Interior cockpit and dashboar Ram 3500 truck

The Laramie comes with a beautiful interior that includes all the fancy stuff.

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THE OPTIONS LIST FOR OUR 2016 DODGE RAM 3500 TRUCK:

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  • Ram Laramie Crew Cab 4×4 3500 Long Bed
  • Dual Rear Wheels
  • AISIN AS69RC Transmission
  • 4.10 Rear Axle Ratio
  • 5th Wheel / Gooseneck Towing Prep
  • Auto-level rear suspension
  • Diesel Exhaust Brake
  • Cargo and Backup Cameras
  • LT235/80R17E OWL On/Off-Road Tires
  • Tubular side steps
  • Power adjustable pedals
  • CD player
  • Top level Nav/GPS Display with voice activation and climate control
  • Tan colored Heated/Vented Leather Seats and Steering Wheel

The Tow and Payload Ratings for the 2016 Ram 3500 dually with the above options as compared to our 2007 Dodge Ram 3500 single rear wheel are the following:

Rating 2016 Dually 2007 SRW Trailer
UVW 8,319 7,147
GVWR 14,000 10,100
GCWR 39,100 21,000 lbs.
Payload 5,565 2,953 2,850
Max Trailer Weight 30,200 13,700 14,100

Even though the make and model of these two trucks is the same, separated by just nine years, these numbers show that they are two radically different trucks!

After doing so many test drives, studying all the material and thinking about this truck for two years, there was no way we would give up any of the options we wanted, especially the ones that made the tow ratings and payload rating so high. But we never found a dealership that ordered this exact truck for their lot. Time and again, Mark would find a truck that was close, but there would be some things missing and other things we didn’t want.

So we decided to order the exact truck we wanted and wait 8 weeks for it to be built.

We had a ball ordering this truck through Airpark Dodge in Scottsdale, Arizona, where a marketing connection with Alice Cooper made one of Mark’s lifelong dreams come true. See our really fun blog post:

Alice Cooper Sells Us a New Truck!

Once the truck arrived, we installed our very cool new hitch in less than an hour:

Installation Guide for B&W Companion OEM 5th Wheel Hitch – Step-by-Step Pictorial

A significant difference between our 2007 Dodge Ram truck and our new 2016 Ram dually is that the new truck requires occasional refilling of the DEF (Diesel Exhaust Fluide) tank. Here are some tips we’ve discovered about DEF since we purchased our new truck:

How to Put DEF (Diesel Exhaust Fluid) in a Truck and Which Brand is Cheapest!

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